High shear mixer for dairy and beverage applications
When creating complex formulations like sauces or dairy spreads, achieving uniform consistency and efficient blending is crucial. This advanced mixer ensures thorough integration of both high and low viscosity ingredients, optimizing your production line’s mixing and emulsification processes.
Mixes, Emulsifies, and Dissolves High Viscosity Products
The Tetra Pak® High Shear Mixer Batch unit delivers advanced mixing and emulsification capabilities for food and dairy industries, featuring dynamic stator and double shaft agitator technology for uniform processing of high-viscosity products up to 100,000 cP. Ideal for producing a wide range of end-products such as cheddar cheese spread and fortified yogurt drinks, it offers capacities between 25 to 20,000 liters per hour with options for 1 to 4 batches per hour. The mixer provides flexible heating and cooling methods, including steam injection systems for rapid product temperature adjustment, and a unique powder valve design for trouble-free powder handling. Integrated automation enhances operational efficiency, supporting seamless process control and recipe management through Tetra Pak’s PlantMaster technology. Constructed with durability in mind, it offers multiple material options for optimal corrosion resistance and conforms to European PED directive EN97/23EC or ASME standards for pressure vessel safety. Additional features include customizable dosing systems, energy-efficient flash cooling capabilities, and a CIP-ready design for easy maintenance, ensuring high reliability and low operating costs.
Benefits
- Enhances mixing efficiency and product quality with dynamic stator and double shaft agitator.
- Minimizes production interruptions with reliable powder handling and clog prevention.
- Offers flexible processing for diverse products via adaptable heating and cooling systems.
- Integrates seamlessly with existing lines, reducing labor and monitoring costs through embedded automation.
- Accelerates cleaning processes with CIP compatibility, ensuring quick turnaround times.
- Applications
- Soups,Sauces,Ice cream toppings,Formulated dairy products,Cream cheese,Dressings,Beverage concentrates,Dairy products
- End products
- Strawberry cream cheese,Plant-based ice cream topping,Spicy tomato sauce,Fortified yogurt drink,Reduced-fat chocolate milk,Cheddar cheese spread,Orange juice concentrate,Ranch dressing,Chocolate fudge sauce,Chicken noodle soup
- Steps before
- Grinding,Emulsification,Mixing of Ingredients
- Steps after
- Pasteurization,Cooling,Packing
- Input ingredients
- cream cheese ingredients,formulated dairy products ingredients,beverage concentrates ingredients,soups ingredients,sauces ingredients,dressings ingredients,ice cream toppings ingredients,powders,high viscous products,low viscous products
- Output ingredients
- mixed cream cheese,formulated dairy products,beverage concentrates,soups,sauces,dressings,ice cream toppings,homogeneous products,emulsified products
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Capacity
- 25 to 20,000 l/h
- Batch processing rate
- 1 - 4 batches/hr
- High shear mixing
- Dynamic stator in Turbo Unit
- Viscosity handling
- Up to 100,000 cP
- Temperature
- Heating over 100°C up to 150°C
- Pressure vessel certification
- EN97/23EC / ASME
- Cooling system
- Rapid flash cooling with vacuum system
- Automation
- Embedded automation with PlantMaster technology
- Powder dosing
- Automatic / manual
- Working Mechanism
- High Shear Mixing
- Integrated Steps
- Mixing and Emulsification
- Batch vs. Continuous Operation
- Batch
- Automation Level
- Seamless,robust automation
- Cleaning Method
- CIP
- Choice of Heating Methods
- Steam Injection/Dimple Jacket
- Powder Handling
- Unique Powder Valve
- Choice of Dosing Systems
- Automatic/Manual Dosing
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- European PED Directive
- EN97/23EC
- ASME Standard
- U-stamped USA
- Tank shape
- Vertical cylindrical
- Tank size
- 25 to 20,000 L
- Heating methods
- Steam injection,dimple jacket lining
- Dosing system
- Automatic / Manual
- Embedded automation
- Tetra Pak® PlantMaster technology