Bowl cutter for dry fermented sausages
Enhance your production efficiency with this powerful bowl cutter, designed to rapidly process and mix diverse raw sausage products while ensuring precise texture and consistency, reducing batch times and maintaining high product quality.
Processes and Cuts Meat for Sausage Production
The GEA CutMaster DUO is a robust bowl cutter from GEA Group designed to enhance the processing of dry fermented sausages, salami, and other raw sausage products. This equipment features two independently driven TopCut VSH knife heads, ensuring rapid cutting, mixing, and emulsifying operations suitable for various meats and meat alternatives. With a 500-liter bowl capable of processing up to 250 kg of product in less than two minutes, the CutMaster DUO significantly reduces batch times while maintaining product quality.
The machine integrates seamlessly into production lines with its intuitive control system, hygienic design, and automation capabilities, including onboard monitoring for batch consistency. It uses minimal energy with optimized motor controls and provides flexibility through its versatile knife system, which allows for varying cutting profiles. The GEA CutMaster DUO is constructed with hygienic materials, enabling easy cleaning and maintenance, and can be configured with additional GEA loading and handling equipment to streamline operations.
Benefits
- Increases production efficiency by reducing batch processing times under two minutes.
- Enhances product quality with uniform grain size and minimal temperature increase.
- Minimizes labor requirements with automated operations and intuitive control systems.
- Promotes hygiene and easy maintenance with integrated cleaning capabilities.
- Provides flexibility in production with configurable cutting profiles and multi-material compatibility.
- Applications
- Raw sausage products,Ground sausages,Dry fermented sausages,Hamburger patties,Meat balls,Meat alternatives,Luncheon meat,Ham,Emulsions,Poultry,Processed meat,Salami,Fish
- End products
- Chicken nuggets,Salami sticks,Cocktail sausages,Beef pepperoni,Chorizo,Dry-cured ham,Vegan salami,Bratwurst,Turkey bologna,Meat-free burger patties,Fish sausages,Chicken frankfurters
- Steps before
- Grinding,Mixing,Ingredient Preparation
- Steps after
- Emulsification,Batch Consistency Monitoring,Packaging
- Input ingredients
- deep-frozen meat,frozen meat,fresh meat,bacon,raw sausage ingredients
- Output ingredients
- dry fermented sausages,salami,hams,emulsified sausage products,high-quality fermented sausage products
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Capacity
- 500 liters
- Batch size
- 250 kg
- Speed
- 3000 rpm
- Knife Speed
- Up to 162 m/s
- Main motor size
- 2x 98 kW/BTU (DC version)
- Cutting time
- Less than 2 minutes
- Emulsification rate
- Ultra-fast
- Filling level
- Up to 95%
- Hygiene design
- Ergonomic hygienic design
- Operation system
- Intuitive integrated control cabinet (DC)
- Batch vs. continuous operation
- Batch
- Automation level
- Integrated control system
- Cleaning method
- Hygienic design for easy manual cleaning
- CIP/SIP
- No
- Changeover time
- Quick setup for different batches
- Energy efficiency
- High efficiency with reduced processing times
- Cleanability
- Yes
- Corrosive resistance (e.g. acids)
- Yes
- Product Types
- Dry Fermented Sausages
- Emulsification
- Yes
- Machine Footprint
- 500-liter bowl
- Bowl Size
- 500 liters
- Bowl Type
- Flat bowl with increased diameter
- Knife Head
- Two independently adjustable TopCut VSH knife heads
- Cutting Area
- 360° cutting area for optimized product flow
- Machine Speed
- 3000 rpm
- Discharge Method
- Not specified
- Control panel type
- Intuitive integrated control cabinet (DC)
- Knife head configuration
- TopCut VSH knife heads
- Cooling option
- Optional cooling function
- Automation level
- PLC-controlled
- Knife type
- Specially designed raw sausage knives
- Integration possibilities
- On-board monitoring and control system