Customized multi-stage gas scrubber systems

Optimize industrial exhaust management with customized multi-stage gas scrubber systems, designed to efficiently remove contaminants through cooling, dedusting, and absorption processes, ensuring high purity outputs and compliance with environmental regulations.

Cleans and Purifies Industrial Gas Streams

GEA’s Customized Multi-Stage Gas Scrubber Systems offer a comprehensive solution for efficient gas purification across various industries. This equipment is engineered to perform cooling, dedusting, and absorption processes through multiple stages, ensuring optimal pollutant removal. Ideal for applications in chemical, food, pharmaceutical, and energy sectors, they handle tasks like flue gas desulfurization and hydrogen sulfide removal with precision. The systems can operate continuously or manually, and are adaptable with wet, Venturi, jet, and submerged scrubbers, as well as column configurations for diverse processing requirements. Integrated PLC controls allow seamless automation and monitoring, while the use of durable materials like stainless steel ensures robust performance and corrosion resistance. Designed to meet industry standards, these scrubbers provide high efficiency with reduced energy consumption and simplified maintenance through built-in CIP systems. Customization options, including tailored dimensions and configurations, support unique operational needs and maximize production line integration.

Benefits

  • Enhances environmental compliance by effectively removing pollutants from gas streams.
  • Minimizes operational costs through energy-efficient multi-stage processing.
  • Offers flexibility across diverse industrial applications, including chemical and food sectors.
  • Simplifies maintenance with integrated CIP cleaning systems.
  • Ensures durability in harsh environments with corrosion-resistant construction.

General


Applications
Chemical processing,Gas,Oil,Beverage production,Food processing,Energy sector,Environmental processes,Pharmaceutical production
End products
Fruit juice concentrates,Pharmaceutical tablet coatings,Beer,Hydrochloric acid,Hydrogen sulfide removal from natural gas,Flue gas desulfurization slurry
Steps before
Cooling,Dedusting,Purification
Steps after
Emission control,Exhaust air purification,Dust removal
Input ingredients
industrial exhaust gases,gaseous pollutants,dust,harmful gases,exhaust air
Output ingredients
clean air,low residual product quantities,purified exhaust air
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Type of scrubber
Jet / Venturi / Submerged / Columns
Gas cooling method
Water evaporation
Dust removal mechanism
Inertia effect
Gas absorption method
Liquid absorption
Purity level
High purity exhaust air
Residual product quantity
Low
Automation
Customizable
Application suitability
Dust removal,gas pollutant absorption,recovery of substances

Operating Characteristics


Working mechanism
Venturi,jet,submerged scrubbers
Integrated steps
Cooling,dedusting,pollutant removal
Flow type
Counterflow-columns with packings
Batch vs. continuous operation
Continuous
Automation level
Customizable per application requirements
CIP/SIP
CIP

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Multi-stage Scrubber Suitability
Venturi,Jet,Counterflow-Columns
Gas Scrubber Type
Venturi,Jet,Submerged,Columns

Physical Characteristics


System Type
Multi-stage gas scrubber
Scrubber Type
Venturi,Jet,and Submerged scrubbers
Column Type
Packed-bed,packings,trays
Customization
Fully customizable based on application
Footprint
Compact,design varies with customization
Gas Inlet Position
Vertical or sloped
Nozzle Arrangement
Concentrically arranged

Custom Options


Scrubber type customization
Venturi,jet,submerged
Column configuration
Packed-bed,trays
Gas cooling/saturation method
Water evaporation
Inlet and outlet configuration
Customizable for specific applications
Material construction
Compatible with various chemicals