High output confectionery kitchen technology

Elevate your confectionery production with seamless processes that ensure precision, efficiency, and versatility, enabling you to craft diverse sweets from gummies to hard candies, effortlessly meeting complex product specifications and high-quality standards.

Deposits and Shapes Confectionery Products

The Makat HLM 35 RS Mogul Line from Syntegon’s Makat brand offers a robust solution for confectionery manufacturers navigating the demands of complex product depositing and shaping. This equipment is distinguished by its precise servo-driven chainless tray transport system, ensuring smooth handling and minimal wear. Designed for a variety of applications, it efficiently processes gummies, jellies, toffees, and hard candies with high accuracy and flexibility. With a throughput of up to 6,000 kilograms per hour, the system integrates seamlessly into existing production lines, featuring automated controls and real-time monitoring for enhanced productivity. The Makat HLM 35 RS is constructed from durable materials to withstand demanding operational conditions, offering energy-efficient operation with optional energy recovery systems and reducing steam and cooling water requirements. It complies with food safety standards, facilitating hygienic production with easy-to-clean components. Additionally, this equipment can be customized with various depositing options and sizes, supported by expert engineering services to ensure optimal performance tailored to specific production requirements.

Benefits

  • Ensures product consistency with precise and reproducible depositing results.
  • Boosts production efficiency by integrating seamless automation and minimizing manual intervention.
  • Lowers energy costs through innovative energy recovery systems.
  • Facilitates quick cleaning and maintenance, reducing operational downtime.
  • Offers flexibility to accommodate diverse confectionery formulations and production demands.

General


Applications
Jellies,Nutraceuticals,Confectionery,Caramels,Gummies,Toffees,Sweets,Hard candy,Fondants
End products
Gummy vitamins,Double-layer fondants,Double-layer toffees,Aerated marshmallow sweets,Center-filled jellies,Caramel chews,Starlight hard candies,Healthy nutraceutical jellies,Starchless deposited gummies,Multi-colored jellies
Steps before
Ingredient preparation,Slurry preparation,Dissolving and cooking,Coloring and flavoring,Aerating
Steps after
Oiling,Sugar sanding,Packaging
Input ingredients
gelling agents,raw materials,liquid ingredients,dry ingredients,color,flavor,acid,foam sugar masses
Output ingredients
gummies,jellies,toffees,caramels,fondants,hard candies,confectionery sweets,functional sweets,nutraceutical gummies,nutraceutical jellies,nutraceutical hard candies
Market info
Syntegon is known for its expertise in processing and packaging technology, offering innovative solutions for the food and pharmaceutical industries. It has a strong reputation for advanced equipment, sustainability, and customer-oriented service.

Technical Specifications


Capacity
Up to 6,000 kg/h
Accuracy
Precise dosing with weighing cells
Automation
PLC-controlled processes
Cooling temperature
Adjustable through integrated cooling unit
Dosing type
Gravimetric and volumetric
Mixing method
Double-X mixer,bubble-free mixing
Energy efficiency
Energy Recovery System for steam and cool water reduction
Drying system
Whirl layer system for starch drying and cooling
Cycle time
Batchwise and continuous production possible
Finishing process
Oil polishing and sugar sanding options

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Automation level
Manual / PLC / SCADA
Energy efficiency
Low energy consumption
Cleaning method
CIP / Manual
Changeover time
Quick changeover capabilities
Air incorporation control
Precise control for texture
Integrated process steps
Ingredient preparation to finished product

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Foaming
Yes/No
Agglomeration Risk
High/Low

Physical Characteristics


Tank shape
Cylindrical / Conical
Tank size
Variable based on capacity needs
Feed method
Automated / manual
Discharge method
Gravity / pumped
Control panel type
Touchscreen / analog

Custom Options


Control panel type
Touchscreen HMI
Integration possibilities
SCADA / PLC integration
Discharge method
Automated / Manual
Customization for different mass viscosities
Adjustable to product type
System configuration options
Modular design for adaptability
Recipe management
Customizable with precise control