Extruder and depositor for protein bar manufacturing

Streamline your protein and energy bar production with an advanced extruder and depositor, engineered for precision, adaptability, and efficiency, reducing production downtime and enhancing product quality.

Extrudes and Deposits Protein Bars Efficiently

The Aasted Alice™ S Protein Bar Extruder is tailored for high-efficiency production in the confectionery and bakery industries. Its high torque engineering and minimal moving parts ensure durability and smooth operation, while the all-stainless steel construction meets stringent hygiene standards. The extruder features a vertical head movement for precise control during the extrusion process and offers customization with various forming and cutting tools. Accommodating up to 800mm belt width, it integrates seamlessly into automated production lines, facilitating continuous, high-speed operations. Ideal for producing protein energy bars and chocolate bars with big inclusions, the Alice™ S supports quick tool changes and easy cleaning, minimizing downtime.

Benefits

  • Enhances production efficiency with high torque and minimal moving parts.
  • Meets strict sanitation requirements with an all-stainless steel design.
  • Reduces downtime with quick tool change capabilities.
  • Allows precise product customization with versatile forming and cutting tools.
  • Ensures seamless integration into continuous high-speed production lines.

General


Applications
Snacks,Bakery,Confectionery,Sweets,Chocolate,Protein bars
End products
Protein energy bars,Biscuit-centered chocolates,Pralines,Caramel-filled chocolates,Nougat-filled chocolates,Chocolate bars with wafers,Aerated chocolate tablets,Big inclusions chocolate bars,Easter eggs
Steps before
Mixing,Ingredient Preparation
Steps after
Cooling,Packaging,Cutting,Moulding
Input ingredients
raw materials,nougat,caramel,chocolate,inclusions,wafer,biscuit centres
Output ingredients
protein bars,energy bars,moulded chocolate products,solid products,aerated moulded products,chocolate articles,filled chocolate,shell moulded products,surprise eggs,Easter eggs
Market info
Aasted is known for its expertise in manufacturing equipment for the chocolate, bakery, and confectionery industries, offering solutions like tempering, molding, and baking machinery with a strong reputation for innovation and quality.

Technical Specifications


Material
All-stainless steel
Belt Width
Up to 800 mm
Automation
High torque engineering
Movement
Vertical head movement
Pressure Control
Pressure-controlled feeding system
Modularity
Quick tool changes,pivoting nozzles
Cleaning Method
Easy washdown
Downtime
Reduced
Maintenance
Low due to minimal moving parts

Operating Characteristics


Working mechanism
Extrusion,Depositing,Tempering
Changeover time
Quick tool changes
CIP/SIP
Easy washdown / Hygienic solution
Automation level
PLC / SCADA
Batch vs. continuous operation
Continuous
Vertical head movement
Yes
Cleaning method
Clean extruder head while running
Integrated steps
Moulding,Depositing

Material Compatibility


Cleanability
Meets strictest cleanliness standards
Abrasion resistance
High torque engineering
Biological compatibility
All-stainless steel construction
Corrosive resistance (e.g. acids)
Stainless steel

Product type Characteristics


Product Types
Protein Bars,Chocolate Bars
Inclusions
Nougat,Caramel

Physical Characteristics


Basket/Discharge method
Vertical head movement
Belt width
800 mm
Construction Material
Stainless steel
Customization Options
Forming and cutting tools

Custom Options


Control panel type
Touchscreen / HMI
Head movement
Vertical
Belt width
Up to 800mm
Tool change
Pivoting nozzles / Wire cutters
Forming and cutting tools
Customizable