Industrial columns and towers for chemical processing
Optimize your chemical production with robust columns and towers, designed for precise separation and purification processes ensuring high yields and product consistency.
Facilitates Separation and Purification Processes
Bachiller’s custom-designed industrial columns and towers offer tailored solutions for diverse separation and purification needs. Utilizing advanced internal designs like trays and distribution pipes, these structures enhance efficiency in catalyst regeneration, distillation, and rectification. Suitable for producing polyethylene and fine chemicals, they accommodate material options such as austenitic stainless steels and nickel alloys for corrosion resistance. With diameters up to 7,500 mm and heights reaching 50,000 mm, they integrate effortlessly into high-scale operations in petrochemical, pharmaceutical, and biotechnology industries. Certified under ASME and EN standards, these columns ensure safety and compliance, supported by options like internal polishing for stringent process requirements.
Benefits
- Enhances production efficiency with customized configurations for complex processes.
- Supports a wide range of materials, ensuring durability and corrosion resistance.
- Maximizes operational capacity with large-scale dimensions tailored to specific needs.
- Ensures compliance with international safety and design standards for peace of mind.
- Integrates smoothly into existing operations with customizable internal structures.
- Applications
- Essences and aroma,Purification,Rectification,Cosmetics,Natural extracts,Wood and derivates,Oxidation,Minerals,Food,Biotechnology,Fine chemicals,Waste treatment,Biocides,Separation,Refining (oil,Plastics and polymer,Pulp and paper,Chemical,Petrochemical,Resins,Evaporation,Catalyst regeneration,Fraction,Gas),Distillation,Pharmaceutical
- End products
- Aluminum sulfate,Plastic resins,Recycled plastics,Nail polish remover,Sugars,Decaffeinated coffee,Pulp slurry,Fragrance oils,Crude oil fractions,Liquid detergents,Silicone polymers,Hydrogenated oils,Mineral extracts,Aromatherapy oils,Vitamin extracts,Polyethylene,Vaccine components,Biodiesel,Ethanol,Biofuels,Perfume distillates,Acrylic resins,Essential oils
- Steps before
- Fabrication,Design of internals,Heating/Cooling setup
- Steps after
- Separation,Distillation,Purification,Rectification
- Input ingredients
- raw materials,chemical compounds,reactants,feedstock,crude oil,unrefined materials
- Output ingredients
- distillate,purified product,separated compounds,oxidized materials,fractionated products,evaporated substances,catalyst regenerated products
- Market info
- Bachiller specializes in industrial engineered-to-order equipment, known for high-quality process equipment in the chemical, petrochemical, pharmaceutical, and food industries. They are recognized for their expertise in designing and manufacturing pressure vessels, reactors, and mixing equipment.
- Weight Capacity
- Up to 130 tons
- Diameter Range
- From 200 mm up to 7,500 mm
- Height
- Up to 50,000 mm
- Thickness
- From 3 mm up to 50 mm
- Heating/Cooling Option
- Double jacket,limpet coils,dimple jacket
- Surface Finish
- Internal polishing,Ra ≤ 1.2 µm up to Ra ≤ 0.2 µm
- Internal Electropolishing
- Optional
- Design Codes
- ASME VIII div.1,AD-2000,EN-13445,BS-5500
- Software Used
- Microprotol,Compress,PVElite
- Seismic and Wind Load Calculation
- According to pertinent local rules
- Internal Coils
- Available
- Inserted Tube Bundles
- Possible
- Welding Methods
- SAW,GMAW,FCAW,GTAW
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Cleaning method
- CIP / Manual
- Corrosive resistance (e.g. acids)
- Austenitic Stainless Steels,Super Austenitic Stainless Steels,Nickel Alloys and Superalloys
- Cleanability
- Internal polishing,Internal Electropolishing
- Application types
- Catalyst regeneration,Distillation,Evaporation,etc.
- Weight
- Up to 130 tons
- Diameter
- 200 mm to 7,500 mm
- Height
- Up to 50,000 mm
- Thickness
- 3 mm to 50 mm
- Support Type
- Skirts,brackets or rings
- Heating/Cooling
- Double jacket,limped coils,dimple jacket
- Internal Coils
- Available
- Tube Bundles
- Inserted possible
- Internal Polishing
- Ra ≤ 1.2 µm up to Ra ≤ 0.2 µm
- Internal Electropolishing
- Optional
- Ladders/Platforms/Handrails
- Supply Available
- Support Options
- Skirts,Brackets,Rings
- Internal Fabrication
- Trays,Supporting Rings,Distribution Pipes
- Heating/Cooling Features
- Double Jacket,Limped Coils,Dimple Jacket
- Internal Coils
- Available
- Inserted Tube Bundles
- Possible
- Internal Polishing
- From Ra ≤ 1.2 µm up to Ra ≤ 0.2 µm
- Internal Electropolishing
- Option Available
- Ladders,Platforms,Handrails
- Supply Available