Dairy pasteurizer
Ensure product safety and quality while reducing energy consumption and operational costs with this advanced pasteurization solution designed for continuous, automated processing of a wide range of dairy products, including market milk, cheese, yoghurt, and ice cream mixes.
Pasteurizes and Conditions Dairy Products
The Tetra Pak® Pasteurizer D is a specialized piece of processing equipment designed for the dairy industry, adept at handling a variety of applications such as market milk, cheese milk, yoghurt milk, cream, ice cream mix, and UHT milk. Its streamlined engineering ensures efficient pasteurization through a series of processes including heating, cooling, circulation, and pressure control. This unit can process between 2,000 and 60,000 liters per hour, seamlessly integrating into existing production lines with continuous and automated operations.
Key features of the Tetra Pak® Pasteurizer D include an automatic hibernation mode, minimizing energy and water consumption by effectively reducing operational loads during non-productive intervals. The automated control system offers precise management of pasteurization parameters, ensuring consistent product quality and food safety.
The unit also incorporates advanced food safety mechanisms such as a divert system and pressure differential monitoring, effectively preventing cross-contamination between pasteurized and unpasteurized products. Furthermore, the leak detection system safeguards against product contamination, ensuring compliance with industry safety standards.
Constructed with durable materials suitable for food processing environments, this pasteurizer offers easy maintenance and includes an integrated CIP system for efficient cleaning that decreases downtime and maintains hygiene. Customizable options are available to tailor the unit to specific production needs, supported by Tetra Pak’s engineering expertise.
Benefits
- Enhances food safety with integrated leak detection and pressure control systems.
- Optimizes operational efficiency with energy-saving automatic hibernation mode.
- Minimizes product loss with low-loss balance tank and precise pasteurization control.
- Streamlines production with fully automated processes, reducing the risk of human error.
- Adapts to diverse dairy applications and end-products, providing flexibility in production.
- Applications
- Cream,Uht milk,Cheese milk,Yoghurt milk,Ice cream mix,Low acid liquid dairy products,Market milk,Dairy products
- End products
- Skimmed milk,Uht whole milk,Greek yoghurt,Mozzarella cheese,Strawberry yoghurt,Heavy cream,Vanilla ice cream,Uht skimmed milk,Lactose-free milk,Cheddar cheese,Whipping cream,Plant-based milk alternatives,Chocolate ice cream,Whole milk
- Steps before
- Milk collection,Filtration,Separation,Standardization,Preheating
- Steps after
- Chilling,Cream separation,Homogenization,Filling,Packaging
- Input ingredients
- market milk,cheese milk,yoghurt milk,cream,ice cream mix,low acid liquid dairy products,UHT milk
- Output ingredients
- pasteurized dairy products,pasteurized market milk,pasteurized cheese milk,pasteurized yoghurt milk,pasteurized cream,pasteurized ice cream mix
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Capacity
- 2,000 - 60,000 l/hr
- Applications
- Market milk,cheese milk,yoghurt milk,cream,ice cream mix,low acid liquid dairy products
- Energy consumption
- Low,thanks to rapid response hibernation system
- Automation
- Automated control system
- Pressure differential
- Continuous monitoring by pressure transmitters
- Integrated leakage test
- Verifies no pressure drop in plate heat exchanger
- Temperature verification
- Before and after holding cell
- Divert system
- Automatic divert valve for recirculation
- Product loss
- Minimized using low-loss balance tank
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Inline Continuous
- CIP/SIP
- CIP 121°C
- Cleaning method
- CIP
- Energy efficiency
- Low energy consumption
- Integrated leakage test
- Enhances food safety
- Low-loss balance tank
- Minimizes product loss
- Continuous pressure control
- Increases food safety
- Target-based production
- Saves time and reduces risk of human error
- Automatic hibernation
- Minimizes energy consumption
- Divert system
- Ensures correct pasteurization
- Pressure differential
- Ensures food safety
- Automation level
- Automated control
- Control panel type
- HMI
- Integration possibilities
- Connected submodules
- Compact footprint
- Yes
- Customization in production settings
- Automated setup for CIP,water circulation,recipe switching