Industrial ultrasonic liquid processor for high volume applications
For large-scale liquid formulations, achieving consistent homogenization and particle size reduction can be challenging—this ultrasonic processing solution ensures efficient mixing and stability across diverse applications.
Processes and Homogenizes Liquid Formulations
The ISP-3600 from Kinematica AG is an industrial-scale ultrasonic liquid processor designed for efficient mixing, homogenizing, and processing of high-value liquid formulations. Utilizing a powerful 3600 W ultrasonic generator combined with a water-cooled transducer and flow-through reactor chamber, it supports continuous operation with precise control over process variables, suitable for volumes exceeding 1 L. This versatile equipment caters to industries such as pharmaceuticals, chemicals, cosmetics, food, and life sciences, producing end-products like monoclonal antibodies, nutrient emulsions, and herbal extracts. The ISP-3600 integrates seamlessly into existing production lines, offering automation with remote monitoring capability. Energy efficiency is bolstered by its half-wave Barbell Horn® design, using less energy while maintaining high throughput. Constructed from durable materials and optionally enhanced with a storage/mixing tank or magnetic stirrer, it meets stringent industry standards for cleanliness and safety. Customization and engineering support are available to meet specific processing demands, ensuring optimal integration into your production environment.
Benefits
- Enhances production efficiency with high-speed, continuous processing capabilities.
- Ensures consistent product quality through precise homogenizing and mixing.
- Minimizes operational costs with energy-efficient ultrasonic technology.
- Facilitates seamless integration with existing production systems for operational ease.
- Offers versatile applications, supporting a wide range of liquid-based products across various industries.
- Applications
- Food,Liquid formulations,Fine chemicals,Cosmetics,Biopharmaceuticals,Nutraceuticals,Life science
- End products
- Flavored syrups,Vaccine adjuvants,Liquid dietary supplements,Protein shakes,Monoclonal antibodies,Essential oils,Herbal extracts,Liposomal vitamin c,Anti-aging creams,Nutrient emulsions
- Steps before
- Emulsification,Mixing,Purification
- Steps after
- Sterilization,Packing,Filtration
- Input ingredients
- liquid volumes above 1 L
- Output ingredients
- processed liquid,stabilized nano-emulsions
- Market info
- Ultrasonic Power
- 3600 W
- Liquid Volume Capacity
- Above 1 L,no upper limit
- Cooling Type
- Water-cooled
- Transducer Type
- Water-cooled transducer
- Booster Type
- Half-wave booster
- Horn Type
- Half-wave Barbell Horn®
- Flow Configuration
- Flow-through reactor chamber (flow cell)
- Additional Cooling
- Heat exchanger
- Optional Accessory
- Sound enclosure
- Optional Accessory
- Magnetic stirrer with hotplate
- Optional Accessory
- Peristaltic pump
- Optional Accessory
- Water chiller,jacketed beaker
- Working mechanism
- Ultrasonic liquid processing
- Flow type
- Inline Continuous
- Cooling method
- Water-cooled
- Noise reduction
- Included ear muffs
- Additional equipment integration
- Sound enclosure,peristaltic pump
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Liquid processing
- Ultrasonic processing for industrial scale
- Tank size
- Suitable for volumes above 1 L,no upper limit
- Discharge method
- Flow-through reactor chamber
- Machine support
- Heavy-duty support stand
- Noise reduction
- Noise reduction ear muffs
- Booster type
- Half-wave Barbell Horn®
- Cooling system
- Water-cooled transducer