Industrial freeze dryer for biopharmaceuticals
Ensure the stability and longevity of your sensitive biopharmaceuticals through advanced freeze-drying, enhancing product quality while optimizing energy use with innovative shelf technology.
Freeze-Dries and Preserves Biopharmaceutical Products
The LYOFAST by IMA Life is an industrial freeze dryer designed specifically for the biopharmaceutical and biotechnology industries, focusing on reliable freeze-drying of high-value products such as vaccines, antibiotics, and monoclonal antibodies. It features a modular design with freeze-drying areas ranging from 4 m² to 50 m², optimizing your production efficiency. The use of patented FUSION™ shelves enhances energy efficiency by reducing weight and improving heat transfer, leading to a 20% reduction in energy consumption during sterilization and freeze drying. The LYOFAST system incorporates advanced PLC controls for precise processing and is compatible with various loading operations. Constructed from corrosion-resistant AISI 316L stainless steel, it ensures compliance with GMP standards, while the inclusion of PAT tools minimizes energy usage and reduces processing times. With customizable options for chamber geometry and shelf configurations, LYOFAST offers adaptable solutions tailored to your operational needs.
Benefits
- Enhances product integrity and shelf life with efficient freeze-drying.
- Cuts energy costs by 20% through optimized shelf design and cooling systems.
- Improves production flexibility with customizable chamber and shelf configurations.
- Ensures regulatory compliance with GMP standards.
- Minimizes overall processing time and labor with automated loading and control systems.
- Applications
- Hormones,Vaccines,Antibiotics,Reactives,Biopharmaceuticals,Cytostatics,Active ingredients,Biologicals
- End products
- Insulin,Cancer therapeutic agents,Monoclonal antibodies,Penicillin,Diagnostic agents,Mrna vaccines,Recombinant proteins,Growth hormones
- Steps before
- Emulsification,Solution preparation,Vial filling
- Steps after
- Packing,Sterilization,Labeling
- Input ingredients
- vaccines,antibiotics,cytostatics,biologicals,hormones,active ingredients,reactives,bulk format or liquid in vials,ampoules,syringes
- Output ingredients
- stable products,freeze-dried pharmaceuticals,increased shelf life products
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Freeze drying area
- 4 m² to 50 m²
- Chamber type
- Cylindrical or Rectangular
- Refrigeration system
- Two-stage reciprocating semi-hermetic,water-cooled
- Shelf cooling
- -55°C
- Condenser cooling
- -75°C to -120°C
- Condenser capacity
- 4 m² integral to 731 kg@12.7 mm ice
- Shelf flatness
- 0.5 mm/m
- Vial loading capacity
- 5,700 to 195,800 with 2R vial
- Automation
- Manual and Auto loaded
- Freeze drying area
- 4 m² to 50 m²
- Shelf cooling temperature
- -55°C
- Condenser cooling temperature
- -75°C to -120°C
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Batch
- Energy efficiency
- 20% reduction in energy consumption
- CIP/SIP
- Shelf steam sterilization
- Vacuum system
- Active Pirani type gauge
- Variable shelf interdistance
- Integrated design
- Door type
- Vertical sliding slot door
- Container type
- Vials / Ampoules / Syringes
- Chamber Geometry
- Cylindrical or Rectangular
- Condenser Geometry
- Separate Ice Condenser
- Freeze Drying Area
- 4 m² to 50 m²
- Shelf Cooling Temperature
- Down to -55°C
- Condenser Cooling Temperature
- Down to -75/120°C
- Vacuum Measurement
- Active Pirani Type Gauge
- Shelf Configuration
- Variable Shelf Interdistance
- Vertical Sliding Slot Door
- Yes
- Control panel type
- Touchscreen HMI
- Integration possibilities
- Modular design for custom configurations
- Shelf type
- FUSION™ - FUSION PLUS™ shelves
- Shelf material
- AISI 316L stainless steel
- Shelf finish
- Brushed satin finish,mirror finished edges
- Chamber geometry
- Cylindrical or Rectangular