Rotary oven for japanese peanuts
Achieve uniform coating and optimal roasting for Japanese-style peanuts with precise temperature control and energy efficiency, ensuring high-quality end products while minimizing breakage and fuel consumption.
Roasts and Coats Dough-Coated Peanuts Uniformly
The Japanese Peanut Rotary Oven by AC Horn Manufacturing is engineered to enhance the roasting and coating precision of dough-coated nuts, including Japanese-style peanuts. This machine utilizes proprietary lifting paddles to prevent clustering, ensuring even heat exposure and uniform coverage. Ideal for snack manufacturers and nut processors, it supports a range of continuous and batch operations. The high-efficiency forced air premix combustion system optimizes fuel usage and minimizes gas consumption, while programmable digital temperature control reduces over-roasting risks. Available in multiple capacities, it offers configurations such as horizontal belted coolers for different production scales. The system is designed for efficient integration into existing production lines, accommodating various hopper feeder combinations to match diverse product requirements, while ensuring energy-efficient operation.
Benefits
- Ensures even roasting and coating for consistent product quality with lifting paddle technology.
- Increases energy efficiency and reduces operational costs through optimized air-gas mixing.
- Minimizes waste and rejects with precise digital temperature control, preventing burnt products.
- Adapts to various production needs with customizable hopper feeder options and cooling configurations.
- Integrates seamlessly into existing production lines, improving overall process efficiency.
- Applications
- Japanese peanuts,Coated nuts,Snacks,Roasted nuts,Pellets,Nut butter,Chips,Corn tortillas,Blanched peanuts,Popcorn
- End products
- Nut clusters,Roasted almond snacks,Tortilla chips,Blanched peanut halves,Kettle corn,Peanut butter,Japanese-style coated peanuts,Seasoned popcorn,Puffed corn pellets,Peanut brittle
- Steps before
- Preparation,Dough Coating,Mixing
- Steps after
- Cooling,Sorting,Packaging
- Input ingredients
- dough-coated peanuts,nuts,seeds
- Output ingredients
- roasted Japanese-style peanuts,roasted nuts,roasted seeds
- Market info
- AC Horn Manufacturing is renowned for its expertise in manufacturing industrial equipment for food processing, particularly in nut processing, popping equipment, and material handling systems, known for high-quality engineering and reliable performance in demanding industrial applications.
- Capacity
- 450–1,100 lbs/hr
- Automation
- Programmable digital temperature control
- Fuel Efficiency
- High-efficiency forced air premix combustion system
- Lifting Mechanism
- Proprietary lifting paddles
- Lifting Mechanism
- Proprietary lifting paddles
- Heat Zone Control
- Programmable digital temperature control
- Batch vs. Continuous Operation
- Continuous
- Fuel Efficiency
- High-efficiency forced air premix combustion system
- Coating Uniformity
- Ensured by product bed rotation
- Cleanability
- Yes
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- Varies per nut type
- Agglomeration risk
- Dough-coated peanuts tend to stick together
- Footprint
- Varies by model size
- Drum size
- Capacity specific
- Feed method
- Hopper feeder combinations
- Discharge method
- Rotary drum with lifting paddles
- Control Panel Type
- Programmable digital temperature control
- Integration Possibilities
- High-efficiency forced air premix combustion system
- Hopper Feeder/Combination
- Available options for various product types
- Horizontal Belted Cooler
- Optional