Rotary oven for japanese peanuts

Achieve uniform coating and optimal roasting for Japanese-style peanuts with precise temperature control and energy efficiency, ensuring high-quality end products while minimizing breakage and fuel consumption.

Roasts and Coats Dough-Coated Peanuts Uniformly

The Japanese Peanut Rotary Oven by AC Horn Manufacturing is engineered to enhance the roasting and coating precision of dough-coated nuts, including Japanese-style peanuts. This machine utilizes proprietary lifting paddles to prevent clustering, ensuring even heat exposure and uniform coverage. Ideal for snack manufacturers and nut processors, it supports a range of continuous and batch operations. The high-efficiency forced air premix combustion system optimizes fuel usage and minimizes gas consumption, while programmable digital temperature control reduces over-roasting risks. Available in multiple capacities, it offers configurations such as horizontal belted coolers for different production scales. The system is designed for efficient integration into existing production lines, accommodating various hopper feeder combinations to match diverse product requirements, while ensuring energy-efficient operation.

Benefits

  • Ensures even roasting and coating for consistent product quality with lifting paddle technology.
  • Increases energy efficiency and reduces operational costs through optimized air-gas mixing.
  • Minimizes waste and rejects with precise digital temperature control, preventing burnt products.
  • Adapts to various production needs with customizable hopper feeder options and cooling configurations.
  • Integrates seamlessly into existing production lines, improving overall process efficiency.

General


Applications
Japanese peanuts,Coated nuts,Snacks,Roasted nuts,Pellets,Nut butter,Chips,Corn tortillas,Blanched peanuts,Popcorn
End products
Nut clusters,Roasted almond snacks,Tortilla chips,Blanched peanut halves,Kettle corn,Peanut butter,Japanese-style coated peanuts,Seasoned popcorn,Puffed corn pellets,Peanut brittle
Steps before
Preparation,Dough Coating,Mixing
Steps after
Cooling,Sorting,Packaging
Input ingredients
dough-coated peanuts,nuts,seeds
Output ingredients
roasted Japanese-style peanuts,roasted nuts,roasted seeds
Market info
AC Horn Manufacturing is renowned for its expertise in manufacturing industrial equipment for food processing, particularly in nut processing, popping equipment, and material handling systems, known for high-quality engineering and reliable performance in demanding industrial applications.

Technical Specifications


Capacity
450–1,100 lbs/hr
Automation
Programmable digital temperature control
Fuel Efficiency
High-efficiency forced air premix combustion system
Lifting Mechanism
Proprietary lifting paddles

Operating Characteristics


Lifting Mechanism
Proprietary lifting paddles
Heat Zone Control
Programmable digital temperature control
Batch vs. Continuous Operation
Continuous
Fuel Efficiency
High-efficiency forced air premix combustion system
Coating Uniformity
Ensured by product bed rotation

Material Compatibility


Cleanability
Yes
Corrosive resistance (e.g. acids)
Yes
Density/particle size
Varies per nut type

Product type Characteristics


Agglomeration risk
Dough-coated peanuts tend to stick together

Physical Characteristics


Footprint
Varies by model size
Drum size
Capacity specific
Feed method
Hopper feeder combinations
Discharge method
Rotary drum with lifting paddles

Custom Options


Control Panel Type
Programmable digital temperature control
Integration Possibilities
High-efficiency forced air premix combustion system
Hopper Feeder/Combination
Available options for various product types
Horizontal Belted Cooler
Optional