Double sigma kneader for viscous product mixing
Optimize the mixing and kneading of high-viscosity products with our double sigma arm mixers, engineered to enhance processing efficiency and ensure consistent product quality, perfect for demanding food and confectionery applications.
Intensively Kneads and Mixes High-Viscosity Dough
The Double Sigma Arm Mixers from Carugil are engineered for high-capacity and efficient processing of high-viscosity products such as dough and confectionery. These mixers feature dual sigma kneading blades that ensure thorough mixing and kneading, crucial for achieving consistent texture and product quality. They are equipped with a double-jacketed mixing bowl for precise temperature control, essential for processing delicate food items like chewing gum bases, toffee dough, and nougat.
The machines can handle a variety of applications, including mixing, kneading, and extruding, making them ideal for food processing companies, confectionery manufacturers, and industrial bakeries. Designed for continuous operation, the mixers offer automated controls with an optional Variable Frequency Drive (VFD) for adaptable speed regulation, reducing energy use and increasing operational flexibility.
Carugil’s mixers come with a range of customization options, including specialized die heads and extrusion spouts, which facilitate direct integration into various production lines. Constructed from polished stainless steel, the equipment ensures durability and easy maintenance, meeting the rigorous demands of food industry standards while providing efficient, reliable, and high-quality production solutions.
Benefits
- Enhances product consistency and quality through intensive kneading, crucial for demanding confectionery and bakery applications.
- Minimizes processing time with efficient temperature control, reducing energy consumption and operational costs.
- Facilitates seamless production line integration with customizable discharge systems, optimizing workflow.
- Decreases maintenance requirements with durable stainless steel construction, ensuring long-term reliability.
- Supports flexible manufacturing processes with automated controls and optional VFD for precise speed adjustments.
- Applications
- Dough,Sugar-based products,Confectionery,Bakery items,Viscosity products,Sweets,Food products
- End products
- Sugar paste,Biscuit dough,Fruit pastes,Jelly candies,Fondant,Caramel mixtures,Marzipan,Nougat,Toffee dough,Chewing gum bases
- Steps before
- Ingredient preparation,Weighing,Pre-mixing
- Steps after
- Extrusion,Forming,Cooling,Packaging
- Input ingredients
- viscosity products,dough
- Output ingredients
- mixed dough,formed product,processed mixture
- Market info
- Carugil is known for its expertise in designing and manufacturing industrial engineered-to-order equipment, particularly for the confectionery and food packaging industries, providing customized solutions that meet specific client needs with high-quality standards and innovative technology.
- Kneading Capability
- Viscous products
- Processing Capacity
- Minimum of total container volume
- Heating/Cooling
- Double-jacketed bowl
- Discharge Method
- Tilting or extruding screw
- Material
- Stainless Steel
- Automation
- Automated cover operation via hydraulic piston
- Variable Frequency Drive (VFD)
- Available option
- Extrusion
- Special die heads / special extrusion spouts
- Seals
- Front and rear bowl seals
- Thermal Insulation
- Stainless steel hermetically closed panels
- Sigma Arms
- Double Sigma arms made in Stainless Steel and polished
- Working mechanism
- Double sigma kneading blades
- Integrated steps
- Heating/Cooling via double-jacketed bowl
- Batch vs. continuous operation
- Batch operation
- Automation level
- Automated operation with optional hydraulic piston
- Cleaning method
- Manual/Cleaning facilitated by design
- Discharge method
- Tilt of bowl or extruding screw
- Temperature control
- Efficient via heavy-duty stainless steel jackets
- Abrasion resistance
- High
- Corrosive resistance (e.g. acids)
- High
- Cleanability
- Stainless Steel
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Heat sensitivity
- Controlled by double-jacketed bowl
- Temperature control
- Jacketed mixing bowl
- Discharge Method
- Tilting Bowl / Extruding Screw
- Mixing Blade Type
- Double Sigma
- Jacketed Bowl
- Double-Jacketed for Heating/Cooling
- Bowl Material
- Stainless Steel
- Seals Type
- High-Quality Seals
- Operation Type
- Automated via Hydraulic Piston
- Jacketed mixing bowl
- Heavy duty stainless steel
- Thermal insulation
- Stainless steel hermetically closed panels
- Variable Frequency Drive (VFD)
- Optional
- Specialized die heads
- Special extrusion spouts
- Automated operation of cover
- Hydraulic piston (optional)
- Discharge method
- Tilting bowl / Extruding screw
- Mixing arm material
- Stainless steel and polished