Scraped surface heat exchangers for gelatine processing
Effortlessly manage the cooling, gelling, and extrusion of gelatine with these high-performance scraped surface heat exchangers—delivering precise temperature control and reduced processing times for enhanced product quality.
Cools, Gels, and Extrudes Gelatine Extract
The Fixed Chemetator unit from TMCI Padovan is engineered to optimize gelatine production through precise cooling and gelling. This system employs scraped surface heat exchangers and inclined extrusion tubes, allowing for seamless transformation of concentrated gelatine extract into noodles ready for extrusion and drying. Perfectly suited for the gelatine, margarine, and confectionery industries, it enables the production of gelatine noodles and concentrated extract, while supporting high-speed continuous operations in liquid and slurry forms. The unit’s integration with perforated plates ensures optimal drying on a belt, reducing breakage and enhancing throughput efficiency. Constructed from high-grade materials for durability, this unit integrates effortlessly into existing production lines, boasting PLC controls for streamlined automation and reduced energy consumption. Customization options and engineering support ensure it meets specific operational needs, while maintaining easy maintenance with its low-friction components and accessible design.
Benefits
- Enhances production efficiency by seamlessly integrating cooling, gelling, and extrusion processes.
- Optimizes energy usage, reducing power consumption during continuous operations.
- Minimizes product breakage with robust drying system, ensuring consistent quality.
- Designed for easy maintenance, reducing operational downtime.
- Offers customization to meet specific production line requirements.
- Applications
- Cocoa butter,Shortening,Fats,Gelatine,Bakery,Oils,Pastry,Margarine
- End products
- Concentrated gelatine extract,Bakery shortening,Pastry fat,Gelatine noodles,Shortening flakes,Cocoa butter blocks
- Steps before
- Concentration of gelatine extract
- Steps after
- Extrusion,Drying,Grinding
- Input ingredients
- concentrated gelatine extract
- Output ingredients
- gelatine noodles,gelatine extrusion,dried gelatine,final gelatine product
- Market info
- Cooling method
- Scraped surface heat exchangers
- Extrusion capability
- Inclined extrusion tubes
- Drying method
- Perforated plates with drying belt
- Function
- Cooling and gelling of concentrated gelatine extract
- Noodle formation
- Perforated plates for gelatine noodles
- Working mechanism
- Scraped surface heat exchangers
- Product cooling and gelling
- Gelatine extract
- Integrated steps
- Extrusion,drying,grinding
- Extrusion method
- Inclined extrusion tubes with perforate plates
- Drying process
- Drying belt
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Extrusion tubes
- Inclined
- Discharge method
- Perforated plates
- Drying system
- Drying belt
- Scraped Surface Heat Exchanger Configuration
- Fixed
- Extrusion Tube Position
- Inclined
- Perforated Plate Option
- Yes
- Drying Belt Inclusion
- Yes