Sterilizer for finished liquid products
Ensure precise thermal control and asepsis in your liquid product sterilization process, efficiently handling viscosities from face creams to protein shakes.
Sterilizes and Pasteurizes Liquid Products Continuously
The Finished Product Sterilizer from Actini Group is engineered to tackle the complexities of sterilizing and pasteurizing liquid products across a wide range of industries, including cosmetics, nutraceuticals, and pharmaceuticals. Featuring a continuous operation mode, this equipment employs a mixed tubular/plate heat exchanger design, rapidly adjusting temperatures between 60°C and 150°C to meet specific product requirements. Capable of processing from 500 to over 40,000 liters per hour, it ensures high throughput while maintaining product quality and uniformity.
Energy efficiency is enhanced through an integrated energy recovery section, achieving up to 80% savings in thermal energy. Materials like stainless steel ensure durability and compliance with cGMP, CFR, and pharmaceutical directives, while the automatic SIP/CIP cycles offer streamlined maintenance and superior process asepsis. Configurable to handle various viscosities and compatible with nutrient media and protein solutions, the sterilizer provides precise control to eliminate overheating risks, ensuring repeatable results for high-quality end products such as face creams, energy gels, and glucose solutions.
Benefits
- Enhances product safety and integrity by preventing overheating with precise thermal control.
- Saves operational costs by maximizing energy efficiency with up to 80% thermal energy savings.
- Increases productivity with high-capacity, continuous sterilization processing.
- Ensures regulatory compliance with cGMP and pharmaceutical standards.
- Minimizes maintenance interventions with automated SIP/CIP cycles for reliable aseptic processes.
- Applications
- Sports gels,Nutrient media,Plant extracts,Cosmetics,Liquid products,Nutritional solutions
- End products
- Agar nutrient media,Face creams,Glucose solutions,Energy gels,Protein shakes,Botanical tinctures,Electrolyte drinks
- Steps before
- Preparation,Mixing,Diluting
- Steps after
- Packing,Cooling,Energy Recovery,Quality Control
- Input ingredients
- liquid products,cosmetics,sports gels,plant extracts,nutrient media,agar,solutions with glucose,solutions with salt,solutions with proteins
- Output ingredients
- sterilized liquid products,sterilized cosmetics,sterilized sports gels,sterilized plant extracts
- Market info
- Actini is known for its expertise in manufacturing advanced thermal treatment systems, notably for biowaste decontamination, ensuring biosafety and compliance with rigorous environmental standards. They hold a strong reputation for innovative and reliable engineered-to-order solutions.
- Capacity
- 500 to 40,000 liters per hour
- Energy Type
- Electricity or Steam
- Design Flow Rate
- Continuous
- Temperature Range
- 60°C to 150°C
- Media Viscosity
- 1 to 1,000 cP
- Sterilization Technology
- Mixed tubular/plate design
- Process Control
- Automatic equipment for secure,monitored and recorded cycle management
- Energy Recovery
- 80% savings in thermal energy
- CIP/SIP
- Available
- Chambering Time
- Adjustable with bridging table
- Configuration
- Single or multi-product
- Equipment Design
- 100% automatic
- Compliance Possibility
- cGMP,CFR,pharmaceutical,and BPE directives
- Working mechanism
- Continuous operation
- Integrated steps
- Sterilization,pasteurization,energy recovery
- CIP/SIP
- SIP/CIP cycles available
- Batch vs. continuous operation
- Continuous
- Automation level
- 100% automatic equipment
- Energy efficiency
- 80% savings in thermal energy used
- Chambering time
- Adjustable
- Abrasion resistance
- Suitable for continuous operation
- Biological compatibility
- Suitable for nutrient media
- Cleanability
- SIP/CIP compatible
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Density/particle size
- 1 to 1,000 cP
- Tubular/Plate design
- Mixed tubular/plate
- Cooling system
- Energy recovery and cooling
- Heat exchanger type
- Tubular heat exchanger
- Capacities
- 500 to 40,000 liters per hour
- Footprint
- Compact,modular
- Chambering time
- Adjustable with bridging table
- Cycle management
- 100% automatic
- Control panel type
- HMI / PLC
- Integration possibilities
- Single or multi-product configuration
- Energy type
- Electricity / Steam
- Sterilization capacity
- 500 to 40,000 liters/hour
- Adjustable temperature range
- 60°C to 150°C
- Adjustable chambering time
- With bridging table
- Design type
- Mixed tubular/plate
- Energy recovery section
- Available
- Recipe repeatability
- Guaranteed
- SIP/CIP cycles
- Available
- Integration of preparation tank
- For mixing/diluting media
- Compliance design options
- cGMP,CFR,pharmaceutical,BPE directives