Intensive treatment unit for margarine and edible fats

Enhance margarine and edible fat texture with precise crystallization and kneading, ensuring your products meet desired consistency and quality standards efficiently.

Crystallizes and Kneads Margarine and Edible Fats

The PWU Pin Worker Unit by RONO is designed to enhance your margarine and edible fat production with exceptional precision in crystallization and kneading. This unit offers flexible adjustment of the pin rotor speed, allowing you to tailor the texture and consistency of various end-products such as spreadable margarine, vegan butter alternatives, and shortening. Available in volumes ranging from 25 to 180 liters, the unit can seamlessly integrate into your production line, either as a stand-alone system or mounted atop the RONOTHOR, thereby offering substantial operational versatility. Operating at pressures up to 120 bar, the Pin Worker ensures consistent quality under high-speed, continuous conditions.

Crafted with a hygienic design, the PWU incorporates a standard gearbox and cylinder volumes, ensuring reliability and extended equipment life with minimal maintenance. The unit also supports temperature monitoring with integrated PT100 sensors, while its modular design facilitates easy customization, allowing for efficient alignment with your specific production requirements. This equipment is ideal for food processing firms, margarine producers, and edible fat manufacturers seeking high flexibility and efficiency.

Benefits

  • Enhances product quality with precise texture and crystallization control.
  • Increases processing flexibility to accommodate a wide variety of fat products.
  • Minimizes maintenance efforts with a hygienic and robust design.
  • Adapts seamlessly into existing lines with modular configuration options.
  • Reduces operational downtime with easy-to-adjust rotor speed settings.

General


Applications
Fat products,Edible fats,Margarine
End products
Table margarine,Shortening,Baking margarine,Puff pastry fat,Pastry margarine,Spreadable margarine,Vegan butter alternatives
Steps before
Cooling,Crystallisation
Steps after
Texturing,Kneading
Input ingredients
margarine,edible fat products
Output ingredients
crystallised fat products,desired texture
Market info

Technical Specifications


Capacity
25–180 ℓ
Gear Motor Power
5.5–18.5 kW
RPM Rotor
50–400 1/min,50 Hz
Pressure Range
Up to 120 bar
Frequency Converter Power
5.5–18.5 kW
Design Pressure
120 bar
Water Heater Volume
60 ℓ
Heating Element Power
9 kW
Water Circulation Pump Power
0.37 kW

Operating Characteristics


Working Mechanism
Pin Rotor System
Automation level
Manual / Adjustable Speed
Batch vs. continuous operation
Inline Continuous
CIP/SIP
Easy Maintenance
Pressure Control
High/Low Pressure Options
Flexibility in Production
High Versatility

Material Compatibility


Cleanability
Hygienic design

Product type Characteristics


Product type
Margarine,edible fats
Viscosity
Adjustable by rotor speed
Crystallization process
High/low pressure options
Cooling process integration
Pre-cooling or post-cooling


CE marking
Yes
EHEDG certification
Yes
FDA compliance
Yes
GMP Compliance
Yes
Hygienic design standards
Yes

Physical Characteristics


Cylinder size
Ø 250 mm,336 mm
Volume size
25 ℓ,50 ℓ,100 ℓ,120 ℓ,180 ℓ
Modular design
Stand-alone or mounted on baseplate
Working pressure range
Up to 120 bar
Rotor speed
50 – 400 RPM
Mounting options
Mounted on a baseplate or on top of the RONOTHOR

Custom Options


Control panel type
Standard gearbox
Integration possibilities
Modular Design
Mounting options
Mounted on a baseplate or on top of RONOTHOR
Cylinder sizes
Ø 250 mm,336 mm
Volume
25 ℓ,50 ℓ,100 ℓ,120 ℓ,180 ℓ
Rotor speed adjustment
50 – 400 RPM
Working pressure range
Up to 120 bar
Heating element
9 kW
Water Heater Volume
60 ℓ
Water Circulation pump
0.37 kW