Lab-scale twin screw extruders for material development

Accelerate your formulation testing and material development with versatile, lab-scale twin screw extruders, offering precise control and customization for diverse applications.

Processes and Compounds Materials with Precision

The TwinLab-C 20/40 from Brabender is a lab and pilot-scale twin-screw extruder designed for versatile material processing across various industries. It employs a modular framework, allowing you to tailor the extrusion process to specific material and application requirements. This extruder excels in handling a diverse range of products from PVC compounds to plant-based foods. Operating on a twin-screw mechanism, it ensures optimal mixing and kneading, while supporting precise monitoring of process parameters. With capabilities for extrusion, sampling, conveying, cooling, and pelletizing, it suits both R&D and lab environments. The system is equipped for easy integration with upstream and downstream processes, enhancing your production line’s efficiency. Its design supports energy and material savings by minimizing waste and trial runs. The TwinLab-C 20/40 is engineered for simplicity in cleaning and maintenance, reducing downtime and ensuring sustained output. Several configuration options are available to meet specific production needs, along with comprehensive engineering support for customization. Suitable for industries such as chemical, food, and pharmaceuticals, this extruder complies with relevant industry standards, ensuring quality and safety in high-performance applications.

Benefits

  • Enhances formulation precision with customizable screw configurations for diverse material processing needs.
  • Improves resource efficiency by minimizing material waste during R&D trials.
  • Integrates seamlessly with existing systems, streamlining lab and pilot-scale production processes.
  • Simplifies maintenance and reduces downtime with easy cleaning and modular components.
  • Supports sustainable production with energy-saving operations and reduced material consumption.

General


Applications
Metal powders,Snacks,Nutraceuticals,Pellets,Food industry,Chemical industry,Plant-based food,Petrochemical products,Sweets,Coating materials,Minerals,Biofuel,Pharmaceutical formulations
End products
Gelatin capsules,Biodiesel,Polyethylene profiles,Iron powder,Potato chips,Gummy candies,Chocolate bars,Vegan sausages,Decorative coatings,Catalyst pellets,Pvc compounds,Talcum powder,Polyethylene films,Dietary supplements
Steps before
Formulation development,Material selection,Material pre-mixing
Steps after
Cooling,Pelletizing,Winding,Conveying
Input ingredients
material samples,material formulations,free-flowing substances
Output ingredients
extrudates,novel formulations,pilot scale products
Market info
Brabender is renowned for producing high-quality, engineered-to-order lab equipment for material testing, particularly in food and plastics industries, specializing in precision instruments for measuring, preparation, and processing.

Technical Specifications


Screw Type
Single / Twin
Modularity
Modular framework
Scalability
Lab- and Pilot-Scale
Process Flexibility
Compact devices or modular drive units
Live Recording
Continuous live recording
Process Monitoring
Live process monitoring
Configurability
Application-specific configuration
Cooling System
Modular Cooling Die
Feeder Type
Gravimetric and Volumetric
Material Input
Low material input
Energy Input
Low energy input

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture
Live process monitoring
Continuous
Modular framework
Yes

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Scale
Lab / Pilot

Physical Characteristics


Footprint
Lab and pilot-scale sizes
Screw Type
Single-screw / Twin-screw
Modular System
Yes
Extruder Configuration
Modular screw elements
Die Geometry
Various die heads
Discharge Method
Tailored

Custom Options


Control panel type
Touchscreen / PLC
Discharge method
Modular / Customizable
Cooling option
Integrated Modular Units