Aseptic filler for packaged dairy and beverages
Ensure product sterility and extend shelf life efficiently with high-speed aseptic filling, perfect for handling diverse liquids and solids, from juice to protein shakes, without compromising quality.
Fills, Decontaminates, and Seals Liquid Products
The AsepTec® linear aseptic filler from SF&DS is a versatile solution designed for dairy producers, beverage manufacturers, and food processing companies seeking reliable and efficient filling under sterile conditions. This equipment stands out with its ability to fill both high and low viscosity products, including liquids with particulates up to 9 mm, at high speeds ranging from 12,000 to 30,000 bottles per hour. Featuring a unique air management system and effective decontamination processes, it ensures precise filling and maintains product integrity. The system’s sophisticated user interface allows swift changeovers without breaking sterility, accommodating various container shapes and sizes in under 30 minutes. Built for continuous, automated operation, it integrates seamlessly with existing processing lines and consumes low utility resources, enhancing operational efficiency. Constructed with corrosion-resistant materials, the AsepTec® filler meets stringent industry standards, making it suitable for a wide array of applications including milk, juices, plant-based beverages, and ready meals. Additionally, it supports CIP for quick and effective cleaning, minimizing downtime and ensuring contamination-free operations.
Benefits
- Enhances production efficiency with rapid changeovers, maintaining sterility for minimal downtime.
- Supports versatile production needs, handling a wide range of viscosities and container types.
- Reduces utility costs with optimized low-energy operation.
- Ensures product safety through effective decontamination and precise filling controls.
- Integrates seamlessly into existing lines, supporting continuous, high-speed operations.
- Applications
- Beverages,Ready meals,Plant-based beverages,Soups,Sauces,Dairy alternatives,Baby food,Oils,Plant-based protein,Dressings,Seasonings,Juices,Dairy
- End products
- Lasagna,Olive oil,Ketchup,Tomato soup,Baby formula,Milk,Protein shakes,Orange juice,Almond milk,Iced tea,Soy milk,Salsa,Vinaigrette
- Steps before
- Grinding,Mixing,Brine Preparation,Juicing,Extracting
- Steps after
- Sealing,Labeling,Packing,Sterilization
- Input ingredients
- HDPE bottles,PP bottles,PET bottles,high viscosity products,low viscosity products,products containing solids
- Output ingredients
- filled aseptic bottles,sealed bottles with foil seal,sealed bottles with aseptic screw cap
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.
- Capacity
- 12,000 BPH,18,000 BPH,24,000 BPH,30,000 BPH
- Filling method
- Linear aseptic
- Container type
- HDPE,PP,PET
- Changeover time
- Less than 30 minutes
- Particulate size
- Up to 9 mm x 9 mm x 9 mm
- Cap type
- Foil seal or aseptic screw cap
- Filling speed
- High speed
- Utility consumption
- Low
- Automation
- Sophisticated user interface and control system
- Decontamination efficiency
- Effective
- Automation level
- PLC / SCADA
- Changeover time
- Less than 30 minutes
- CIP/SIP
- CIP 121°C / SIP 135°C
- Energy efficiency
- Low utility consumption
- Air incorporation control
- Unique air management system
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- HDPE / PP / PET
- Container compatibility
- HDPE / PP / PET
- Changeover time
- Less than 30 minutes
- Seal type
- Foil seal / Aseptic screw cap
- Flexible filling capability
- High and low viscosity products
- Particulate size handling
- Up to 9 mm x 9 mm x 9 mm
- Production capacity
- 12,000 BPH / 18,000 BPH / 24,000 BPH / 30,000 BPH