Filling and sealing pre-formed cups solution
Ensure ultra-clean and aseptic processing for pre-formed cups with a fully enclosed tunnel and sterile air overpressure, maximizing hygiene in high-speed operations.
Fills and Seals Pre-formed Cups Aseptically
The DOGASEPTIC from the IMA Group is an advanced aseptic cup filling and sealing machine designed for food, dairy, and beverage manufacturers. Featuring a completely enclosed processing tunnel with sterile air overpressure, it excels in ultra-clean production environments, ensuring effective germ reduction up to log 6 bacillus subtilis. This machine is ideal for filling and sealing applications involving fermented milk products, desserts, aerated products, and more, with a versatile capacity ranging from 9,600 to 20,160 cups per hour. The DOGASEPTIC integrates seamlessly into production lines, supported by CIP systems and providing flexible customization with pre-/post-fillers and cup stack buffer magazines. It’s constructed with high-quality materials like PP, PS, and PET for both cups and lids, offering reliability and compliance with stringent hygiene standards.
Benefits
- Enhances product safety and hygiene with log 6 germ reduction in aseptic processing.
- Increases production efficiency with a high throughput capacity of up to 20,160 cups per hour.
- Reduces contamination risk through a completely enclosed sterile air pressure tunnel.
- Supports diverse product lines with versatile filling capabilities for liquid to pasty products.
- Cuts labor and maintenance time with integrated CIP systems for efficient cleaning.
- Applications
- Cream,Sauces,Aerated products,Pudding,Custard,Yoghurt,Desserts,Fermented milk products,Fruit preparations,Soft drinks,Mousse
- End products
- Flavored yogurt drinks,Whipped cream,Kefir,Tiramisu cups,Carbonated water,Greek yogurt,Yogurt with fruit on the bottom,Ready-to-eat chocolate pudding,Berry compote,Chocolate mousse cups,Lemon curd,Pureed fruit cups,Vanilla custard cups,Strawberry mousse
- Steps before
- Purification,Material Preparation,Product Mixing,Pre-filler Setup
- Steps after
- Sealing,Packing,Labelling,Quality Control
- Input ingredients
- liquid products,pasty products,multi-layer products,assorted filling,yogurt,desserts,custard,pudding,mousse,cream toppings,aerated products,fruit preparations,sauces,soft drinks
- Output ingredients
- filled cups,sealed cups,pre-formed cups,stackable cups,cups with lids,sterile products,aseptic products
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Machine Type
- Filling and Sealing Machine
- Filling Volume
- 25 – 250 ml or 50 – 500 ml or 70 – 700 ml
- Maximum Filling Volume
- 700 ml
- Output
- 9,600 to 20,160 cups/h
- Cup Height
- Min 50 mm / Max 130 mm
- Round Cup Max Diameter
- 115 mm (DS 42) / 95 mm (DS 82)
- Hygiene Class
- Aseptic (VDMA V)
- Material Compatibility for Cups
- PP,PS,Plastic with cardboard sleeve
- Lid Material
- PET,PP,Alu compound,Alu with coex layer
- Automation
- PLC-controlled,Servo-driven
- Standard Configuration
- Vertical cup destacker,filling station,sealing lid applier,heat sealing
- Pre- and Post-Filler Volume
- 12.5 – 125 ml or 25 – 250 ml
- Filling Method
- Ultra-clean or Aseptic Execution
- Working mechanism
- Filling and sealing pre-formed cups
- Integrated Steps
- Filling,sealing,aseptic processing
- CIP Principles
- Cleaning-In-Place (CIP) with sterile air overpressure
- Batch vs. Inline Flow
- Batch
- Automation Level
- PLC-controlled
- Energy Efficiency
- Not specified
- Cleaning Method
- CIP / Manual
- Output Rate
- 9,600 - 20,160 cups/h
- Product Hopper
- Divided for assorted filling (optional)
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- Pre-formed cups
- Product type
- Yoghurt,desserts,sauce,soft drinks
- VDMA aseptic
- VDMA V
- Footprint
- Compact with enclosed tunnel
- Machine Structure
- Enclosed processing tunnel with sterile air overpressure
- Conveyor System
- Inside enclosed tunnel
- Cup Format Compatibility
- Round cup max. Ø115 mm (DS 42),95 mm (DS 82)
- Cup Height
- 50/130 mm (DS 42 + DS 82)
- Control Panel Type
- HMI (Human-Machine Interface)
- Filling Volume
- 25 – 250 ml or 50 – 500 ml or 70 – 700 ml
- Control panel type
- HMI touch screen
- Integration possibilities
- Integrates with existing aseptic systems
- Product hopper configuration
- Divided for assorted filling
- Cup format flexibility
- Various pre-formed cup formats