Filling and sealing pre-formed cups solution
Ensure ultra-clean and aseptic processing for pre-formed cups with a fully enclosed tunnel and sterile air overpressure, maximizing hygiene in high-speed operations.
Fills and Seals Pre-formed Cups Aseptically
The DOGASEPTIC from the IMA Group is an advanced aseptic cup filling and sealing machine designed for food, dairy, and beverage manufacturers. Featuring a completely enclosed processing tunnel with sterile air overpressure, it excels in ultra-clean production environments, ensuring effective germ reduction up to log 6 bacillus subtilis. This machine is ideal for filling and sealing applications involving fermented milk products, desserts, aerated products, and more, with a versatile capacity ranging from 9,600 to 20,160 cups per hour. The DOGASEPTIC integrates seamlessly into production lines, supported by CIP systems and providing flexible customization with pre-/post-fillers and cup stack buffer magazines. It’s constructed with high-quality materials like PP, PS, and PET for both cups and lids, offering reliability and compliance with stringent hygiene standards.
Benefits
- Enhances product safety and hygiene with log 6 germ reduction in aseptic processing.
- Increases production efficiency with a high throughput capacity of up to 20,160 cups per hour.
- Reduces contamination risk through a completely enclosed sterile air pressure tunnel.
- Supports diverse product lines with versatile filling capabilities for liquid to pasty products.
- Cuts labor and maintenance time with integrated CIP systems for efficient cleaning.
- Applications
- Cream, Sauces, Aerated products, Pudding, Custard, Yoghurt, Desserts, Fermented milk products, Fruit preparations, Soft drinks, Mousse
- End products
- Flavored yogurt drinks, Whipped cream, Kefir, Tiramisu cups, Carbonated water, Greek yogurt, Yogurt with fruit on the bottom, Ready-to-eat chocolate pudding, Berry compote, Chocolate mousse cups, Lemon curd, Pureed fruit cups, Vanilla custard cups, Strawberry mousse
- Steps before
- Purification, Material Preparation, Product Mixing, Pre-filler Setup
- Steps after
- Sealing, Packing, Labelling, Quality Control
- Input ingredients
- liquid products, pasty products, multi-layer products, assorted filling, yogurt, desserts, custard, pudding, mousse, cream toppings, aerated products, fruit preparations, sauces, soft drinks
- Output ingredients
- filled cups, sealed cups, pre-formed cups, stackable cups, cups with lids, sterile products, aseptic products
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Machine Type
- Filling and Sealing Machine
- Filling Volume
- 25 – 250 ml or 50 – 500 ml or 70 – 700 ml
- Maximum Filling Volume
- 700 ml
- Output
- 9, 600 to 20, 160 cups/h
- Cup Height
- Min 50 mm / Max 130 mm
- Round Cup Max Diameter
- 115 mm (DS 42) / 95 mm (DS 82)
- Hygiene Class
- Aseptic (VDMA V)
- Material Compatibility for Cups
- PP, PS, Plastic with cardboard sleeve
- Lid Material
- PET, PP, Alu compound, Alu with coex layer
- Automation
- PLC-controlled, Servo-driven
- Standard Configuration
- Vertical cup destacker, filling station, sealing lid applier, heat sealing
- Pre- and Post-Filler Volume
- 12.5 – 125 ml or 25 – 250 ml
- Filling Method
- Ultra-clean or Aseptic Execution
- Working mechanism
- Filling and sealing pre-formed cups
- Integrated Steps
- Filling, sealing, aseptic processing
- CIP Principles
- Cleaning-In-Place (CIP) with sterile air overpressure
- Batch vs. Inline Flow
- Batch
- Automation Level
- PLC-controlled
- Energy Efficiency
- Not specified
- Cleaning Method
- CIP / Manual
- Output Rate
- 9, 600 - 20, 160 cups/h
- Product Hopper
- Divided for assorted filling (optional)
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- Pre-formed cups
- Product type
- Yoghurt, desserts, sauce, soft drinks
- VDMA aseptic
- VDMA V
- Footprint
- Compact with enclosed tunnel
- Machine Structure
- Enclosed processing tunnel with sterile air overpressure
- Conveyor System
- Inside enclosed tunnel
- Cup Format Compatibility
- Round cup max. Ø115 mm (DS 42), 95 mm (DS 82)
- Cup Height
- 50/130 mm (DS 42 + DS 82)
- Control Panel Type
- HMI (Human-Machine Interface)
- Filling Volume
- 25 – 250 ml or 50 – 500 ml or 70 – 700 ml
- Control panel type
- HMI touch screen
- Integration possibilities
- Integrates with existing aseptic systems
- Product hopper configuration
- Divided for assorted filling
- Cup format flexibility
- Various pre-formed cup formats