Bin and carton filling system for cut tobacco

Efficiently manage your tobacco product flow with a high-speed filling system that ensures precise packing, weighing, and labeling, minimizing spillage and maximizing throughput in your production line.

Automatically Fills and Handles Tobacco Cases and Bins

The Bin and Case Filling Station FSS from COMAS is engineered for precision in the tobacco industry, designed to streamline the packing process of tobacco cut rag and blends. It stands out with its ability to fill both bins and cardboard cases seamlessly, utilizing a unique combination of weighing, tamping, and identification technologies. This system ensures spillage-free operations and accurate dosing with optional ancillary equipment such as roller, chain, and belt conveyors, and automatic label printers. Capable of continuous high-speed operation, it’s ideal for facilities requiring efficient and reliable product handling. The FSS integrates easily into existing processing lines with flexible capacity adjustments to match your specific needs. Equipped with RF tagging for bin identification and bar code systems for case tracking, it enhances traceability and efficiency. Built with robust materials for durability in demanding environments, this system helps reduce operational downtime with its automation and minimal maintenance needs, backed by COMAS’s engineering support for custom specifications.

Benefits

  • Enhances operational efficiency with precise filling and reduced spillage.
  • Streamlines product traceability with integrated identification systems.
  • Adapts to varying production demands with customizable capacity settings.
  • Minimizes labor involvement through high-speed, automated processes.
  • Prolongs equipment lifespan and reduces maintenance efforts with durable construction.

General


Applications
Tobacco,Tobacco cut rag
End products
Blended tobacco mixtures,Shredded tobacco filler,Cut rag blend,Tobacco rolls
Steps before
Cutting,Conditioning,Expansion,Drying,Slicing,Stem Flattening
Steps after
Case Strapping,Bin and Case Stacking,Label Printing,Identification with Bar Code System,Packing Solutions
Input ingredients
cut tobacco,CRS,bins,cardboard cases
Output ingredients
filled bins,filled cardboard cases
Market info
Comas (Coesia Group) is renowned for designing and manufacturing cutting-edge machinery for the tobacco industry, specializing in primary tobacco processing solutions, and known for its innovation, reliability, and tailored equipment solutions.

Technical Specifications


Filling Stations Type
Single line / Multiple unit
Handling Systems
Roller,chain,belt conveyor
Weighing Devices
Case / Bin weighing
Identification System
RF tagging / Bar code system
Automation
Automatic label printers and applicators
Strapping Units
Case strapping units

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Bins / Cardboard cases

Physical Characteristics


Machine footprint
Customizable
Container size compatibility
Bins / Cardboard cases
Filling station type
Single line / Multiple unit
Conveyor type
Roller / Chain / Belt
Control panel type
Available
Discharge method
Spillage free,reliable system
Lid handling device
Available
Bin stacking capability
Stacking / De-stacking units

Custom Options


Spillage control
Spillage-free system