Aseptic filling and stoppering solution for vials
Ensure precise aseptic filling and stoppering of vials with enhanced flexibility and modularity tailored for sterile liquid handling, optimizing production efficiency in pharmaceutical operations.
Fills and Stopper Vials in Aseptic Conditions
The EASYFILL machines from IMA Group are specialized filling and stoppering solutions tailored for the pharmaceutical industry’s stringent aseptic processing requirements. Engineered for precision and flexibility, these machines accommodate a diverse range of dosing systems suitable for sterile liquid formulations, including parenterals and biopharmaceuticals. With models designed for medium and high-speed operations, EASYFILL 200 and EASYFILL 400 handle various vial sizes, ensuring consistent filling accuracy through their integrated checkweighing systems. Featuring a positive intermittent-motion linear transport powered by brushless motors, they offer precise control and seamless integration into existing production lines. Adaptable to sterile environments, they can be equipped with Restricted Access Barrier Systems (RABS) and offer excellent visibility and accessibility for maintenance. These machines support operations with a quick size changeover and easy maintenance, making them a practical choice for pharmaceutical manufacturers and aseptic processing facilities seeking efficiency in vial filling and stoppering.
Benefits
- Enhances production efficiency with seamless integration into high-speed and medium-speed operations.
- Ensures precise dosing and product safety with 100% in-process control and checkweighing.
- Reduces contamination risk with operation in sterile environments and compatibility with RABS.
- Minimizes changeover time and improves adaptability with quick size adjustments and easy maintenance access.
- Supports flexibility in processing both liquid solutions and lyophilized products with a versatile stoppering system.
- Applications
- Liquid formulations,Aseptic products,Parenterals,Biopharmaceuticals,Pharmaceuticals
- End products
- Monoclonal antibody vials,Insulin vials,Freeze-dried (lyophilized) drugs for injection,Plasma-derived therapies,Cancer treatment injections,Small volume parenteral liquids,Vaccine vials,Sterile injectable solutions
- Steps before
- Vial preparation,Sterile room setup
- Steps after
- Vial stoppering,Vial exit,Vial rejection,Packing
- Input ingredients
- vials,small volume parenterals,large volume parenterals,rubber stoppers,liquid solutions,freeze-dried products
- Output ingredients
- filled vials,stoppered vials,weighed vials
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Output (vials/minute)
- Up to 200 / Up to 400
- Filling range (ml)
- Up to 100 (for Small Volume Parenterals)
- Vial diameter (mm)
- 14-54
- Vial height (mm)
- 35-110
- Standard voltage
- 400 V – 50 Hz
- Installed power (kW)
- 12 / 15
- Weight (kg)
- 1800
- Dosing systems
- All types for aseptic products
- Checkweighing system
- Load cells for tare and gross weight detection
- No vial – no fill – no stoppering control device
- Yes
- Working mechanism
- Positive intermittent-motion,linear transport
- Automation level
- Integrated with PLC control
- Integrated steps
- Filling and stoppering
- Batch vs. continuous operation
- Batch
- Changeover time
- Quick size changeover
- Cleaning method
- Easy cleaning
- CIP/SIP
- Possible integration depending on setup
- Filling range
- Up to 100 ml (for Small Volume Parenterals)
- Filling purpose
- Sterile liquid filling
- Machine weight
- 1800 kg
- Vial diameter range
- 14-54 mm
- Vial height range
- 35-110 mm
- Filling range
- Up to 100 ml
- Output capacity
- Up to 200 vials/minute (EASYFILL 200),Up to 400 vials/minute (EASYFILL 400)
- Voltage
- 400 V – 50 Hz
- Installed power
- 12 kW (EASYFILL 200),15 kW (EASYFILL 400)
- Model Types
- EASYFILL 200,EASYFILL 400
- Integration Possibilities
- 100% In-Process Control,RABS integration
- Dosing Systems
- Various dosing systems for aseptic products
- Checkweighing System
- Load cells for tare and gross weight detection
- Production Speed
- Up to 200 vials/min (EASYFILL 200),Up to 400 vials/min (EASYFILL 400)
- Vial Sizes
- Vial diameter
- Control Devices
- No vial – no fill – no stoppering control device
- Installation Options
- Conventional sterile room installation