Capsule filler for high-speed, dust-free capsule production
Enhance your production efficiency with a solution designed to handle challenging powders, minimizing waste while ensuring precise, high-speed filling of capsules, tablets, and soft gels. Ideal for operations needing reliable, dust-free processing and seamless integration into existing lines for optimal output.
Fills and Weighs Capsules with Precision
The ZRO 90T from ACG is a high-speed capsule filling machine designed to enhance yield and efficiency for pharmaceutical and nutraceutical manufacturers. Utilizing patented Zero Relative Motion (ZRM) technology, it simplifies the filling process for challenging powders and minimizes waste. Capable of processing up to 90,000 capsules per hour, it supports a wide range of applications, including hard and soft gelatin capsules, tablets, and low-dose APIs. The machine offers seamless integration into existing production lines with ACCURA 100% capsule check-weighing, ensuring precision and compliance with industry standards. With its ability to handle powders as well as granules, and providing partial filling capabilities, the ZRO 90T is adaptable and supports quick mechanical changeovers to maximize productivity and minimize downtime.
Benefits
- Enhances capsule yield by minimizing powder wastage.
- Supports diverse formulations, including low-dose APIs, expanding product offerings.
- Ensures dust-free operation, improving workplace safety and cleanliness.
- Quick changeover reduces downtime, maximizing productivity.
- Compatible with check-weighing systems for precise quality control.
- Applications
- Supplements,Soft gels,Nutraceuticals,Micro-tablets,Low-dose apis,Tablets,Inhalation formulations,Capsules,Pharmaceuticals
- End products
- Allergy medication capsules,Micro-tablets for pediatric formulations,Herbal supplement capsules,Vitamin c tablets,Probiotic capsules,Omega-3 fish oil soft gels,Cold and flu relief capsules,Soft gelatin capsules,Low-dose inhalable bronchodilators,Hard gelatin capsules
- Steps before
- Grinding,Mixing,Blending
- Steps after
- Weighing,Packaging,Inspection,Coating
- Input ingredients
- powders,pellets,tablets,micro-tablets,capsules,soft gels
- Output ingredients
- capsules filled with powders,capsules filled with pellets,capsules filled with tablets,capsules filled with micro-tablets,capsules filled with capsules,capsules filled with soft gels
- Market info
- ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.
- Capsule sizes
- 000 to 5
- Maximum speed
- 90,000 capsules/hr
- Stations
- 10
- Partial filling capability
- As low as 25 mg
- Filling purpose
- Powders,pellets,tablets,micro-tablets,capsules,soft gels
- Filling speed
- Up to 90,000 capsules/hr
- Batch vs. continuous operation
- Batch
- Changeover time
- Under 1 hour
- Capsule sizes compatible
- 000 to 5
- Automation level
- Automated with PLC
- Dust-free operation
- Ensured
- Partial filling capability
- 25 mg
- Capsule size compatibility
- 000 to 5
- Control panel type
- HMI with touchscreen
- Integration possibilities
- Seamless integration with ACCURA check-weigher
- Adaptability
- Fully adaptable to a range of capsule products
- Capsule size adaptability
- 000 to 5