Capsule filler for high-speed, dust-free capsule production
In pharmaceutical manufacturing, accurate and efficient capsule filling is crucial, especially when dealing with powders that are difficult to tamp or compact. Challenges such as powder waste, low yield, and downtime due to changeovers need addressing to improve overall equipment effectiveness (OEE).
Achieve higher yields with efficient capsule filling
The ZRO 90T by ACG World is a capsule filler designed to ensure higher yields during capsule filling operations. Its patented ZRO technology, based on Zero Relative Motion (ZRM) in the powder-filling station, simplifies the process of filling capsules with sticky, fluffy, hygroscopic, and heat-sensitive powders. The ZRO 90T reduces powder waste and increases yields, achieving up to 90,000 capsules per hour while ensuring dust-free operation. The system supports partial filling capabilities for capsule sizes ranging from 000 to 5, with as low as 25 mg for low-dose APIs. Additionally, it offers simple mechanical changeover within an hour, maximizing productivity and minimizing downtime. The ZRO 90T can handle various fill materials, including powders, pellets, tablets, micro-tablets, capsules, soft gels, and their combinations. It integrates seamlessly with the ACCURA 100% capsule check-weigher for accurate weight verification.
Benefits
- Reduces powder waste for higher yields
- Supports a wide range of capsule sizes and fill materials
- Fast changeover time minimizes downtime
- Ensures accurate weight verification
- High-speed operation at 90,000 capsules per hour