Counter pressure filler for carbonated beverages

Ensure optimal carbonation and minimal oxygen exposure during bottling, enhancing product quality for every batch of your craft beverages.

Fills and Carbonates Beverages with Precision

The XF2500 from XpressFill Systems LLC is a versatile counter pressure bottle filler designed to maintain carbonation integrity and minimize oxygen contact during the bottling process. It uses a sensor probe for precise fill height and a pre-fill CO2 purge to reduce oxygen intake, ensuring your beverages maintain their quality. This system is ideal for a range of industries, including brewing and health products, perfect for filling craft beers, sparkling water, and even oils or creams.

With a throughput of up to 200 bottles per hour, it efficiently accommodates bottle sizes from 8 ounces to 22 ounces. The XF2500 features user-friendly controls for height adjustment and level sensing, allowing for seamless integration into existing production lines. The manual, table-top design supports single-person operation—no complex assembly required—and its enclosed stainless steel construction ensures durability and ease of cleaning.

While minimizing product waste, the XF2500 is built for diverse applications, extending beyond carbonated beverages to include still liquids when using a pressurized keg or pump. Each unit is engineered-to-order with lead times of four to six weeks and includes thorough engineering support from XpressFill’s California-based team. However, it is important to note that these units are not explosion-proof and should be employed in well-ventilated areas.

Benefits

  • Maintains beverage carbonation and flavor quality with precise CO2 purging and filling.
  • Reduces product waste via accurate level sensing, ensuring every drop counts.
  • Simplifies operation with a single-person, ergonomic design, cutting labor costs.
  • Adapts to various production needs through versatile bottle size accommodation.
  • Provides robust construction for long-lasting, reliable performance in diverse environments.

General


Applications
Soda,Distilled spirits,Wine,Teas,Health,Coffee,Oils,Carbonated water,Vinegars,Beauty products,Juices,Kombucha,Beer
End products
Virgin olive oil,Craft beer,Craft sodas,Organic facial sprays,Hard kombucha,Red wine,Craft distilled gin,Sparkling water,Balsamic vinegar,Cold brew coffee,Bottled iced tea,Artisan toners,Craft distilled vodka,Freshly squeezed juices,White wine
Steps before
CO2 Purging,Pressurization
Steps after
Capping,Labeling,Packaging
Input ingredients
carbonated beverages,pressurized source,keg,still products,CO2,nitrogenated products
Output ingredients
filled bottles,carbonated product,still product,bottles with consistent fill level,non-overfilled bottles
Market info
Xpressfill is known for manufacturing affordable, high-quality bottle filling machines suitable for small to medium-sized production. They specialize in versatile, easy-to-use equipment that serves industries like wine, beverage, and cosmetics, earning a reputation for reliability and customer service.

Technical Specifications


Capacity
200 bottles per hour (12 oz bottles)
Weight
32 lbs
Dimensions
16" wide x 16.75" high x 15.5" deep
Bottle size range
8 oz to 22 oz / 250 ml to 800 ml
Maximum bottle height
12 inches
Filling method
Counter pressure
Material
Stainless steel construction
Automation
Manual with adjustable level sensor
Purge method
CO2 pre-fill purge
Foam control
Bottom filling tube
Made in
USA

Operating Characteristics


Working Mechanism
Counter Pressure
Integrated Steps
Pre-fill purge with CO2
Batch vs Continuous Operation
Batch
Automation Level
Manual
Cleaning Method
Easy to clean
Changeover Time
Fast adaptation for different bottle sizes

Material Compatibility


Biological compatibility
Nitrogenated and carbonated beverages
Corrosive resistance (e.g. acids)
Stainless steel construction
Cleanability
Easy to clean design

Physical Characteristics


Machine footprint
16" wide x 16.75" high x 15.5" deep
Weight
32 lbs
Construction material
Stainless steel
Spout count
2 Spout
Table-top configuration
Yes
Plug-and-play setup
Yes
Height (max bottle)
12 inches
Bottle size range
8 ounces to 22 ounces,250 to 800 ml

Custom Options


Control panel type
Plug-and-play
Compact footprint
Table-top construction
Height adjustment
Adjustable height for different bottle sizes
Discharge method
Counter pressure filling
Plug-and-play setup
No assembly required
Bottle size accommodation
8 oz. to 22 oz.