Two-component filling machines for food and beverage packaging

Streamline your filling process with precise two-component systems designed to maintain consistent product ratios while accommodating various packaging sizes and maintaining hygiene standards, ensuring your liquid formulations are blended and filled with high accuracy and efficiency.

Fills Dual Liquid Components into Various Packages

The VD50-4 FOT and VD10-4 FOT from Kulp Makina are engineered two-component volumetric filling machines designed to enhance filling precision for food and beverage applications. These machines stand out with their dual filling systems that handle a variety of liquid products, such as vinegar-oil mixes and yogurt-jam combinations, ensuring high accuracy of ±1% and a capacity of up to 4,800 packages per hour. Featuring separate product hoppers with automatic level control, these machines integrate smoothly into continuous production lines. They operate pneumatically and electronically with a 6-bar compressed air system and consume 800 liters per minute at maximum throughput. Constructed using 316L stainless steel for product-contact parts, they assure durability and compliance with food hygiene standards. Optional features include a Cleaning-In-Place (CIP) system and custom sealings for high-temperature operations, ensuring ease of maintenance and adaptability.

Benefits

  • Enhances production efficiency with precise dual-component filling, maintaining a ±1% accuracy rate.
  • Increases operational speed to handle up to 4,800 packages per hour, optimizing output.
  • Facilitates hygienic operations with easy-clean design and optional CIP system.
  • Supports diverse product applications, minimizing the need for multiple machines.
  • Ensures seamless integration into existing lines with modular and pneumatic design.

General


Applications
Sauces,Edible oils,Condiments,Balsamic products,Liquid food formulations,Vinegar blends,Dairy products,Juice blends
End products
Vinegar and olive oil dressing,Tomato sauce with oil blend,Chocolate sauce with oil blend,Balsamic glaze,Yogurt and berry compote,Herb-infused cooking oil,Garlic-infused olive oil,Lemon vinaigrette
Steps before
Product Preparation,Ingredient Mixing,Ingredient Storage
Steps after
Packing,Labeling,Cooling,Quality Control
Input ingredients
vinegar,oil,sauce,balsamic,lemon juice,yogurt,jam
Output ingredients
2 component filled package,combined sauce-oil package,vinegar-oil package,balsamic-oil package,lemon juice-oil package,yogurt-jam package
Market info

Technical Specifications


Capacity
4800 packages per hour
Filling Accuracy
±1%
Filling Method
Volumetric filling system
Operating Temperature
+5 ºC to +85 ºC (standard)
Above 90 ºC (special sealing)
Compressed Air Usage
6 bars
Electrical Connection
380v / 50-60 Hz (three phase)
Consumption of Air
800 lt/minute at max volume and speed
Automation
User-friendly touch screen interface
No Container-No Fill System
Yes
Filling Range (First Product)
5ml - 500ml (depending on model)
Filling Range (Second Product)
2ml - 150ml (depending on model)
Nozzle Feature
Anti-dropping system
Adjustable speed diving nozzle for foamy products

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
Optional CIP suitable cleaning system
Cleaning method
CIP / Manual
Automation level
PLC / Touch Screen Interface
No container-No fill System
Yes
Product level control
Automatic level control system
Anti-dropping system
Yes,on filling nozzles

Material Compatibility


Corrosive resistance (e.g. acids)
Yes
Cleanability
Easy disassembling with tri-clamps
Biological compatibility
Food hygiene standards compliant
Abrasion resistance
316 L stainless steel contact parts
Density/particle size
Various liquid and viscous products

Product type Characteristics


Container type
Various sizes and shapes


Food Hygiene Standards
Compliant

Physical Characteristics


Control panel type
User friendly touch screen interface available in different languages
Discharge method
No container-No fill System

Custom Options


Control panel type
Touch screen interface available in different languages
Customization of filling nozzles
Interchangeable for liquids and viscous products
Hopper options
Optional double jacketed hopper with agitator
Cleaning system options
Optional C.I.P. suitable cleaning system