Automated milk standardization unit
Achieve precise in-line standardization of milk components, ensuring optimal quality and environmental efficiency, while minimizing cream giveaway and maximizing profit margins for dairy processes.
Standardizes Milk and Cream Components Efficiently
The Tetra Pak® Standardization Units, including models S2 and S4, are designed for automatic in-line standardization of milk and cream. These units stand out for their ability to precisely standardize fat, protein, total solids, and solids-non-fat content across a variety of dairy applications such as market milk, cheese milk, and cream. Utilizing advanced software and real-time measurements, these units minimize cream giveaway, fostering substantial cost savings and ensuring uniform product quality. With capacities ranging from 5,000 to 75,000 liters per hour, they seamlessly integrate into continuous processing lines, enhancing efficiency and reducing human error. Their robust construction is ideal for dairy producers requiring precise controls and flexible multi-product processing capabilities. Optional SpotOn technology ensures product composition accuracy even during separator discharge phases. These units facilitate quick product changeovers and maintain consistent operation, adding to the versatility crucial for modern dairy processing operations.
Benefits
- Ensures consistent product quality by delivering precise fat and solids content control.
- Minimizes cream giveaway, resulting in significant cost savings annually for dairy producers.
- Integrates seamlessly into existing production lines, enhancing operational efficiency.
- Supports multi-product processing, increasing versatility in product offerings.
- Reduces human error through continuous in-line monitoring and adjustments.
- Applications
- Cream,Milk products,Milk for fermented products,Powder production,Formulated dairy products,Cheese milk,Flavoured milk,Market milk,Dairy products
- End products
- Milk protein isolate,Skimmed milk,Yogurt base,Fortified dairy drinks,Flavored chocolate milk,Ice cream base,Evaporated milk,Milk powder,Heavy cream,Butter,Cream cheese spread,Cheddar cheese milk,Whole milk
- Steps before
- Milk Separation,Pasteurization
- Steps after
- Filling,Packaging
- Input ingredients
- milk,cream
- Output ingredients
- market milk,cream,flavoured milk,milk for fermented products,powder production milk,cheese milk,other milk products
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Capacity
- 5,000 to 75,000 l/h
- Automation
- Automatic in-line standardization
- Accuracy
- Fat content precision +/- 0.015%
- Component Standardization
- Fat,protein,total solids,solids-non-fat
- Continuous Product Control
- 1,200 real-time results per hour
- SpotOn Technology
- Controlling standardization from pasteurizer's balance tank to final product tank
- Precision
- Milk fat +/- 0.020%
- Working mechanism
- Automatic in-line standardization
- Process capability
- Standardizes fat,protein,total solids,and solids-non-fat
- Flow type
- Inline Continuous
- Software integration
- Built-in advanced software for control
- Automation level
- PLC-controlled with SpotOn technology
- Self-cleaning frequency
- Every 45 minutes
- Product changeover
- On-the-fly product change capabilities
- Consistency control
- Continuous in-line measurement and control
- Cleanability
- High - Designed for CIP
- Corrosive resistance
- Stainless steel construction
- Biological compatibility
- Food-grade materials
- Abrasion resistance
- Not applicable
- Machine footprint
- Compact design
- Control panel type
- Advanced software interface
- Discharge method
- In-line discharge
- Integration possibilities
- Multiple ingredient lines
- Product control
- Continuous,accurate in-line measurement
- Software system
- Advanced software for precision standardization
- SpotOn technology
- Automatic adjustment during disturbances