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Bottle Filling Equipment

Bottling equipment draws a measured quantity of your drink, food, or formulation from a holding tank and fills it into bottles. These bottles usually need to be checked, capped, labeled, and sealed for distribution. Bottling solutions differ in product metering system, sterilization level, and bottle type and sealing system depending on your production scale and product format and regulations. Bottling systems are utilized in a variety of industries. For example, in the food and beverage industry as well as in cosmetics and pharma.

Bottling

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

Adhesives are grouped according to their form, origin - natural or synthetic - and their material joining method. You can make natural adhesives from plant and animal sources such as bones, hide and skin, agar, dextrin. Manufacturers count with adhesive making equipment to produce synthetic adhesives from organic compounds. They include epoxy adhesives, cyanoacrylates (or super glue), acrylic adhesives and so on.

Adhesives

Sauces bring personality to a dish. From a spicy, dense Zhoug to a tangy, runny Suero, sauces add an extra dimension of flavor, texture, and mouthfeel. But developing recipes into industrial products with long shelf lives and consistent tastes is a complex process. Specialized sauce making equipment prepares and combines the ingredients into delicious, high-quality foods. The result is a sauce ready to elevate meals.

Sauce

The topical route is a convenient route for the self-administration of drugs. But turning a pharmaceutical formulation into an easy-to-use cream involves specialized cream manufacturing equipment. Topical dosage forms are essentially an emulsion of oil and water.  But the ratios can be changed to process it into lotions, ointments, and gels.

Cream

A beverage is any kind of liquid or drink, usually other than water, made for human consumption. Beverages are further classified into two categories: alcoholic beverages and non-alcoholic beverages. Alcoholic beverages refer to liquids that contain 1% to 75% of liquor and are produced by fermentation such as wine, beer, or distillation such as vodka, rum, tequila. Non-alcoholic beverages are drinks that don’t have any liquor such as tea, coffee, fruit juices, soft drinks, and carbonated beverages. They can be produced premix or postmix, depending on the setup of your production line.

Beverages

Detergents are cleaning agents that help remove dirt and grease from porous and non-porous surfaces. Industrial production of detergents began after World War I. Still, it was after the 1950s and 1960s that the detergent industry grew exponentially due in part to the development of new detergent manufacturing equipment.

Detergents

Although not all women use makeup every day, almost all of them own at least one makeup product, be it lipstick or face powder. Most makeup products share the same basic ingredients of waxes, oils, and fillers with pigments like iron oxide used for colors and shades. Makeup manufacturing equipment includes pulverizers, mixers, and mechanical press machines to produce cosmetic products in different forms such as powder, liquid, or mousse.

Makeup

To make candy, all you need to do is create a syrup by dissolving sugar and boiling it to your desired consistency. For medium to large scale candy production, candy making equipment fully automates the whole process and takes care of other production regulations and standards (such as hygiene and proper homogenization). Planning on getting one? There’s a wide range of choices to pick from.

Candy

Cannabinoids are natural compounds obtained from the Cannabis sativa plant. Delta-9-tetrahydrocannabinol or THC is a psychotropic substance. Cannabidiol, or CBD, is non-psychotropic and often used for nutraceutical purposes. Cannabinoid equipment extracts THC and CBD from the plant and prepares the substance for formulations that treat pain, nausea, anxiety, and inflammations. Cannabinoids are processed in various forms, including creams, capsules, and oils.

Cannabinoids

Fruit pulp is a mass of pressed fresh fruit not meant for immediate consumption. Production of fruit pulp avoids wasting food and preserves the flavors and nutrient value of the fruit product. Processed fruit pulp is an ingredient in beverages, sauces, baby foods, jellies, smoothies, and bakery products.

Tradition and manufacturing procedures dictate the distinction between fruit juice, puree, and pulp. Still, naming and labeling are complex and depend on regulations, type of fruit, texture, consistency, preservation methods, and sugar or solid content (measured in Degrees Brix). Depending on your desired output, there are various fruit pulper machines for different stages of production that make the process quicker and more efficient.

Fruit pulp

The most important part of a capsule is its contents. But if the shell is not carefully made, the dosage ingredients inside lose effectiveness. From molding to sizing, capsule manufacturing equipment forms perfectly-matching husks ready for filling. The simplicity of encapsulation revolutionized pharmaceuticals since it was introduced in the 19<sup>th</sup> century. However, capsules are changing to increase delivery efficiency and reduce the dependency on gelatin.

Capsules

<p class="filterable-grid__description">Liquid dosage forms are designed for easy absorption. The body quickly carries the active ingredients through the system and triggers the required response. But the greatest advantage of this medicinal type is its flexibility in formulation and dispensation. From lotions and syrups to drops and sprays, liquid solutions can be adapted to different administration routes including parenteral, topical, and oral. The fundamental liquid dosage manufacturing process involves dissolving or suspending solutes in a fluid. But that is not enough. A precise blend of excipients is needed to make the medicine go down.</p>

Liquid dosage forms

According to a legend, Cleopatra soaked her sails in her perfume so that Mark Antony could smell her ships before they arrived. This is to say that, from soaps and shampoos to perfumes, conditioners and pomades, cosmetics have always been highly valued and used for their properties of aesthetic enhancement. Cosmetics are a broad class of topical agents applied for various purposes such as cleansing, protecting, beautifying, or otherwise altering your appearance. As a result, a wide array of processing equipment is used in the cosmetics industry.

Cosmetics

Edible oils are fats that you can extract from various plants and animal tissues. The most popular sources are olives and sunflowers. You can use them for different cooking techniques, such as frying, baking, and other methods. Manufacturers are now finding ways to extract oils with a higher natural fat content efficiently using edible oil extraction machines.

Edible Oil

Spirits are an expression of their combined surroundings. Everything that goes into producing a liquor bottle leaves a unique mark on the final product. So, liquor making machines are a particular equipment category in the food and beverage industry. Every detail in their design can be tasted in the spirit’s flavor, texture, or aroma. Next time you allow yourself to a tipple, raise a glass to technology.

Spirits

Bottle filling equipment entails transferring your products to a bottle which involves inspecting the material, and then conveyors feed it into the machine which then pours it into the vessels using volumetric technology and nozzles before capping them. Bottle filing varies not only in product type but in the size, shape, and material of the container too. Depending on your operation, filling systems may adopt in-line or rotary methods before transferring the bottles to the next stage of processing.

Continuous

When you are filling viscous liquids, you can reach good precision and high-speeds using in-line or rotary volumetric piston fillers.


<h2>In-line or rotary volumetric piston filling</h2>
The Lynx range of fillers from OCME are dedicated to fill viscous liquids adopting the technology of volumetric piston filling. The Lynx range fills bottles or cans between 50 ml and 5 liters and is dedicated to products for personal care, home care, edible oil, lubricating oil and chemicals.

Lynx L is a series of in-line volumetric fillers that handles bottles or cans, made of plastic, glass or metal at speeds ranging from 1.000 to 5.500 containers /hour.

Lynx R is a series of rotary volumetric fillers that handles bottles or cans, made of plastic, glass or metal at speeds ranging from 1.000 to 45.000 containers /hour.

Volumetric fillers for viscous liquids

When looking for capping equipment, it is crucial to know first which type of capper your product requires. Do you want screw caps, twist-off caps, hand pumps, or push-pull caps on your bottle or container? If you require different cap types for format changeover times can be time-consuming. The bottle cap seals the top opening of a bottle to guard the product against leakage and spoilage and sterility and filling requirements depend on the nature of your product.

Capping

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

Packing

liquid

When filling valuable viscous liquids and precision is paramount or when wanting to fill large containers, automatic weight filling machines can be a good solution.


<h2>Fill with electronic weight filling technology</h2>
The Libra range of OCME Automatic Weight fillers for viscous liquids fills containers from 0,05 up to 200 liters:

The Libra R5 Range fills 0,05 to 5 liter bottles or tins made of plastic, glass or metal. Output speeds range between 3.600 and 60.000 containers/hour.

The Libra R30 Range fills plastic or metal pails with a volume ranging from 10 to 30 liters, with output speeds between 300 and 1.500 containers/hour.

The Libra LT Range fills pails/drums from 60 and 200 liters, with output speeds between 30 and 150 containers /hour.

Weight fillers for viscous liquids

Weighing

Fill liquid pharmaceutical, nutraceutical and cosmetic products in ampoules and bottles with volumes ranging from 2 to 500ml and with maximum speed of 12,000 units per hour.


<h2>Fill liquid products in ampoules and bottles with fast product change-over</h2>
The new and innovative Romaco Macofar LF 200 series are an efficient solution for the filling of liquids and are perfectly adjusted to the increasing market requirements. The systems working in the medium and high speed range are suitable for products with different flow properties. All models are very easy to operate and individually configurable. The high degree of automation optimizes the process safety and the overall equipment effectiveness.

It has a weight of 1900 to 3800kg and speed of 4500 to 12,000 units per hour depending on the machine configuration.

High-speed small volume liquid filler

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

These intermittent motion monobloc machines are designed for filling various liquids into glass or plastic containers with an output of up to 12000 vials per hour.


<h2>Flexibly fill liquid into glass or plastic containers of any shape</h2>
The Romaco Macofar LVI can be equipped with volumetric syringes or peristaltic pumps for filling liquids into glass or plastic containers of any shape. It is an intermittent motion monobloc liquid filling machine with one closing station. The series includes 3 machines models: (1) Monobloc with two integrated closing groups, (2) Monobloc with one closing group separated from the filling area, (3) an In-line solution.

They are suitable for filling a variety of liquids and can be supplied with closing stations capable of handling a wide range of closures such as droppers, spray pumps, press-on plugs, alu-ROPP, plastic screw cap (including child proof) and many others. LVI can also be designed to fill and apply rubber stoppers for injectable vial.

Monobloc small volume liquid filler

Labels for ampoules, vials and bottles are typically applied at the end of the packaging process. What control and printing features do you want to excel within your particular work environment?


<h2>Tailor made labeling solutions for ampoules, vials and bottles</h2>
The labeling machines of Rota meet all requirements of the pharmaceutical industry in an optimal manner. You need properly attached and error-free labels to market your drugs. Rota machines are ideal for integration of any kind of control and printing features from various manufacturers, with top precision at high speeds.

Flexible solutions at in-feed and out-feed of the labeller allow its integration into packaging lines from other manufacturers, as well. Upright transport of all containers, whether of glass or plastic, guarantees a high precision application of labels. Rota labeling machines for ampoules, vials and bottles can label up to 24.000 containers per hour.

Labeling machines for pharmaceutical bottles

<span style="font-weight: 400;">Filling and capping bottles and pots for food, chemical and cosmetics industries using separate machines is expensive and inefficient.A better solution is a combined monoblock unit, that will save space and cost, whilst increasing product throughput, even on multi-product lines.</span>
<h3><b>Monoblock combined filling and sealing machine</b></h3>
<span style="font-weight: 400;">EFM Monoblock filling machine is an easy-to-use, multi-purpose machine designed for filling and capping of containers with lids or pressure caps. Featuring a touchscreen system, the machine is easy to operate and allows simple readout and storage of all function information.</span>

<span style="font-weight: 400;">EFM’s design philosophy is to provide adaptable machines suitable for a range of industries. The Monoblock filling machine can be used with a wide variety of filling methods, including digital flow metering, piston pumps, peristaltic pumps, and more.</span>

<span style="font-weight: 400;">For the sealing process, a choice of methods is available including manual positioning of lids, or use of a fully automated cap supply system that uses pick and place. Final tightening can be by magnetic capping, servo capping, pressure capping or pilfer proof capping, to suit your requirements.</span>

Compact monoblock filler

<span style="font-weight: 400;">For larger production runs of food, non-food and cosmetics industries, where accuracy and volume of filling is required, a fully-automated vessel filling solution that works seamlessly with your line is vital. Ease of operation and precision control over fill volume of a large spectrum of liquids provides maximum flexibility for multi-product environments.</span>


<h3>Flexible high-volume flowmeter solution</h3>
<span style="font-weight: 400;">The EFM F-Series is a fully customisable, high accuracy, high volume filling machine. Capable of operating with a wide spectrum of liquids, the F-Series is available in 2,4,6, or 8 head versions. The high efficiency supply pump transfers product directly to the flow meter, where it’s then sent in compressed tubes to the fill valves, which are servo-controlled for accuracy of placement.</span>

<span style="font-weight: 400;">Fitted with electromagnetic flow meters by default, the EFM F-Series can also be supplied with mass flow meters for use with non-water-based product. It can also be fitted with conductivity measurement where required.</span>

<span style="font-weight: 400;">The F-Series is made primarily of stainless steel, and it’s designed to be easily and quickly disassembled for cleaning.</span>

Flowmeter filler

<span style="font-weight: 400;">In many food, chemicals and cosmetic industry processes it is vital to have a quick, accurate and reliable filling and sealing solution that can handle a wide variety of liquid types, including high viscosity and foaming products, into a range of bottle types.</span>


<h2><b>High capacity filler and capper capable of handling wide range of product</b></h2>
<span style="font-weight: 400;">The EFM Inline Monoblock Linear Filling and Capping series is available in both flowmeter and servo piston configurations to suit your exact requirements. Able to operate at up to 2,600 bottles per hour and fill volumes up to 30,000ml depending on model configuration, the Inline Monoblock is constructed in the Netherlands using all stainless steel and standardised components for longevity and ease of maintenance. Remote support from EFM engineers is also available for full peace of mind.</span>

<span style="font-weight: 400;">All variants features Siemens PLC and touchscreen controls, and all product contact points are of 316 stainless steel construction for longer life even when used with corrosive product. A polycarbonate safety casing gives superior protection and allows for excellent visibility for monitoring the filling and capping cycle. The capping module features high-torque sealing and a self-contained Detect and Reject operation to confirm the integrity of the seal, ensuring product quality.</span>

<span style="font-weight: 400;">The flowmeter variants are fitted with Endress &amp; Hauser Mag or Mass flowmeters, and both flowmeter and servo piston versions feature bottle counting, individual centering detection and automated filling bridge height adjustment.</span>

In-line monoblock linear filler &amp; capper

<span style="font-weight: 400;">For the stand-alone capping of bottles of up to 2.5litre capacity you need a robust and flexible machine with high speed and accuracy. Used in the beverage and chemicals industries, bottle cappers need to be reliable and fast, and for maximum flexibility need to be able to deal with a range of caps.</span>


<h2><b>Fully automated standalone capper for bottles up to 2.5 litre</b></h2>
<span style="font-weight: 400;">The EFM range of Multi-Head Capping machines offer maximum flexibility together with impressive performance. These all-stainless machines feature Siemens PLC and full touchscreen controls for accuracy and ease of use. The use of standardised components throughout from high-quality manufacturers increases longevity and reduces the downtime for any maintenance. The gravity-fed cap sorter and magnetic torque head provide high levels of reliability.</span>

<span style="font-weight: 400;">Able to handle a wide range of caps types, including screw caps, push ons, non-vacuum twist-offs and pilfer proof, the EFM multi-head range includes variants able to operate from 4,000 bottles per hour up to 9,000 bottles per hour with the 8 head unit.</span>

<span style="font-weight: 400;">Flexible options include screw infeed, second cap sorter for extremely quick changeovers, torque verification and Detect and Reject system for full capping verification. The units are also available with an optional remote support package direct from the manufacturer.</span>

Multi-head capper

<span style="font-weight: 400;">For food and non-food liquid products that are high foam or have a high viscosity a specialist filling solution is required. Whether filling jars, cans, bottles, top-downs or bowls, the filling machine needs to offer high levels of accuracy and reliability whilst being able to operate at high volumes.</span>


<h2><b>Servo-controlled piston filling machine for high viscosity liquids</b></h2>
<span style="font-weight: 400;">The EFM Servo Piston range of filling machines has been designed specifically for use with high viscosity and high foam liquids in the food, chemical and cosmetics sectors. Featuring robust all-stainless construction and high quality Siemens PLC and touchscreen control, the Servo Piston variants offer accurate and reliable fills at up to 5,200 bottle per hour.</span>

<span style="font-weight: 400;">Featuring standardised components for ease of maintenance and minimal downtime, the EFM servo piston machines are designed to handle volume ranges from 15cc up to 1,100cc depending on configuration.</span>

<span style="font-weight: 400;">For speciality products there are a wide range of options and upgrades available, including heated product tank, product agitators and nitrogen injection.</span>

<span style="font-weight: 400;">Constructed in the Netherlands, EFM also offers an optional remote support service for complete peace of mind.</span>

Servo controlled filler

<span style="font-weight: 400;">For the stand-alone capping of bottles of up to 30 litre capacity for smaller-scale production you need a robust and flexible machine with high accuracy. Used in the beverage and chemicals industries, bottle cappers need to be reliable and fast, and for maximum flexibility need to be able to deal with a range of caps.</span>


<h2><b>Flexible single-head capping machine for smaller-scale production lines</b></h2>
<span style="font-weight: 400;">The EFM range of single head capping machines offer maximum flexibility together with impressive performance for smaller scale production lines. These all-stainless machines feature Siemens PLC and full touchscreen controls for accuracy and ease of use. The use of standardised components throughout from high-quality manufacturers increases longevity and reduces the downtime for any maintenance. The gravity-fed cap sorter and magnetic torque head provide high levels of reliability.</span>

<span style="font-weight: 400;">Able to handle a wide range of caps types, including screw caps, push ons, non-vacuum twist-offs and pilfer proof, the EFM single-head range includes a standard edition able to cap up to 2,200 bottles per hour, and a servo-controlled edition capable of up to 2,600 bottles per hour.</span>

<span style="font-weight: 400;">Featuring a star wheel positioner as standard, the machine is able to fill bottle of up to 2.5 litres. However, by specifying the option using gates larger packages from 5 up to 30 litres can be filled by this machine, providing great flexibility.</span>

<span style="font-weight: 400;">Other options include high torque sealing, torque verification and Detect and Reject system for full capping verification. The units are also available with an optional remote support package direct from the manufacturer.</span>

Single head capper

Lipsticks, lip balms and lip glosses are very popular cosmetic products that require highest quality in the end product. Traditional lipstick filling solutions can struggle to maintain the temperatures required throughout the production process to achieve a high-quality result. A modern production system with innovative temperature control methods can eliminate thermal shock and produce large volumes of high-quality lipstick.
<h2>High quality lipstick production using accurate temperature control</h2>
The Contact SM Series from CMI Industries is a range of fully and semi-automatic lipstick fillers that has been designed from the ground up to produce the highest quality end-product.

With production volumes ranging from 400 up to 3,600 pieces per hour, the Contact series contains models that can suit all levels of production.

The key patented technology that makes the Contact series unique is its temperature control systems. Innovations include mould pre-heating, double melting unit, and 2 or 3-step cooling process, all designed to ensure the quality of the final product is perfect.

Volumetric dosing with full electronic control comes as standard, and the diving nozzles used to fill the moulds have full control of the raising speed based on the speed of the dose. This allows the machine to easily adapt to a range of recipes.

Along with this flexibility comes an extremely easy changeover process, with metal and silicone soft moulds available.

The specially-designed cooling tunnel uses an innovative 3-stage cooling system. This gives the perfect temperature profile, eliminating defects such as streaking or pitting in the final stick.

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Automatic lipstick filling machine

For smaller production volumes, a fully automatic filling solution for mascara, eyeliner, lip gloss and similar products is not cost-effective. A modern filling machine range that provides for both automatic and semi-automatic production as well as focuses on accuracy and quality, offers the perfect balance between performance and cost.
<h2>Innovative mascara filling system for medium-volume and batch production</h2>
The Venus range from CMI Industries is a highly efficient solution for the accurate filling of mascara, lip gloss, eyeliner, liquid foundation and similar products.

Thoughtfully designed, the semi-automatic version of Venus features two ergonomic operator stations, one on each side, to maximise manual loading operations with improved operator comfort and working space. Larger versions offer automatic pick and place loading.

Designed for multi-format lines, the Venus is extremely easy to adjust for product-size changeover and uses innovative features including a pull-out filling unit.

To improve filling, the Venus uses a vacuum system. This avoids leaks and minimises product oxidation while providing a perfect seal between the container and inserted wiper.

Control is by way of dual touchscreens, one per operating side, with a multifunction display and a 99-product recipe memory. All Venus models feature an integrated modem to allow quick and efficient remote diagnosis and assistance.

Mascara filling machine

Liquid cosmetics have particular requirements when it comes to filling and capping containers. Moreover, the clean-up between product changeover can take a significant amount of time. By adopting a modern modular filling and capping solution with integrated CIP systems you can benefit from reduced downtime and increased throughput.
<h2>Modular filling and capping solution for liquid cosmetic and pharmaceutical products</h2>
The Logyka Care is a purpose-designed, modular filling and capping unit made to process liquids, fluids and high viscous products. Suitable for both cosmetic and pharmaceutical products, all components that contact the product are constructed of mirror-finished AISI 316L stainless steel.

In order to meet all sanitary requirements, the fill module uses electromagnetic or mass flow meters to reduce the amount of moving parts in contact with product.Full electronic control of filling, dosing and capping parameters is by means of HMI control panel. Changeover is therefore fully automatic with minimal downtime involved.

Innovative CIP/SIP system with full electronic control is fitted as standard. Suitable for use with any liquid, this system reduces wash time by 85% and power consumption by 75%. Again, this contributes to very rapid changeover times.

The capping unit can be specified with capping heads controlled by either magnetic clutches or brushless motors. This provides the ultimate flexibility to process screw caps, pressure caps, or even off-axis pressure caps.

Filling machine for creams

Traditional filling solutions are not appropriate for corrosive substances as they make extensive use of metal parts. For dosing and capping acidic products a specially-designed filling solution is required. As well as resisting the corrosive properties of the product, an acid filling machine needs to deliver good levels of throughput while being reliable and energy efficient.
<h2>Rotary monoblock machine for dosing and capping corrosive products</h2>
The IC series from CMI Industries is a purpose-designed dosing and capping solution for corrosive and acidic products. Offering a pressure gravity dosing system, the IC series features pneumatic valves with viton seals and a no-drop system.

With an in-feed and out-feed conveyor, the IC is able to handle a wide range of bottle and cap sizes. Where specified, format changeover is straightforward, keeping downtime to a minimum.

The capping unit has screwing heads that can be controlled by mechanical clutch or by pressing heads, depending on cap configuration, and have full speed control.

Other options include perfume injection after filling - Dosajet system.

Acid filling machine

Filling of liquid detergents requires specialised equipment because of the foaming nature of the product. Some detergents can also be corrosive, making traditional filling solutions impractical. A modern, purpose-designed filling system for corrosive detergents provides the most efficient and cost-effective solution for these products.
<h2>Rotary filling machine for corrosive and non-corrosive detergents</h2>
The IP Series from CMI Industries is a purpose-built solution for filling foaming detergent products, both corrosive and non-corrosive products. The liquid delivery valves are made of stainless steel, or titanium for corrosive products. The self-priming dosing pump is also made from stainless steel, or plastic where this is required.

The IP series features a rotary caps sorter with automatic pick and place system to ensure accurate delivery to the screwing heads. The heads are fully speed adjustable and controlled by a magnetic clutch, or the use of pressing heads.

A wide range of options is available to tailor the IP Series to your exact requirements, including a centralized adjustment system for the liquid level in the dosing cylinders, dosing units made of stainless steel or Pyrex glass, automatic control device to ensure the cap has been screwed onto the bottle, with rejection of uncapped bottles.

Liquid detergent filling machine

Batch

Traditional bottle capping systems are inflexible, limiting the scope of your packaging and therefore product delivery. A modern, high-output machine that has been purpose-designed for rapid changeover to a wide range of formats will increase your efficiency by reducing downtime, as well as expanding your range.
<h2>Fully automatic high output capping machine designed for rapid changeovers</h2>
The Miray range of automatic capping machines from CMI Industries represents a new benchmark in automatic capping, thanks to fast and easy cap or bottle size change time.

The range features output rates from 1,800 per hour through to 18,000 per hour, allowing you to choose the perfect match for your requirements.

Miray systems can handle the widest possible range of plastic caps, including screw caps, press-on caps, oriented press-on caps, triggers, and dispensers. Brushless motor cappers give Miray the ability to convert between pump capping, screw capping and plugging, offering maximum flexibility.

All Miray are fitted with the patented ScrewMaster system. This automatically checks tightening torque and position over the bottle for fewer rejections.

Thanks to the use of electronic cams, maintenance is reduced to a minimum. For further protection, Miray is fitted with a programmed lubrication system.For even more flexibility, Miray is available in GMP and ATEX approved versions.

Automatic bottle capping machine

Trigger spray bottle are the ideal capping solution for many chemical and household products, but for smaller volume production a fully-automatic trigger capping solution can be uneconomical. By choosing a high quality semi-automatic system you can ensure consistent capping performance for less cost while increasing your throughput.
<h2>Manual-loading trigger capping for small to medium production</h2>
The Trigger S from CMI Industries is a high-quality semi-automatic trigger capping solution for plastic bottles containing non-corrosives.  The model for corrosive products is also provided by CMI Industries.

Featuring manual trigger loading for economy, the Trigger S can be fitted with up to 3 screwing heads for extra performance. Throughput ranges from 1,500 pieces per hour for the single head version, up to 4,000 pieces per hour for the triple.

To prevent blockages there is full photocell control to sense no bottle or no trigger conditions and to stop the line. The machine can also be configured to fit dispensers in place of triggers.

Pneumatic actuators power the screw heads and the bottle stop mechanism for performance and reliability. Quick and easy manual height and width adjustment allow for rapid format changes.liquid

Semi-automatic trigger capping machine

solid

Chocolate paste and other viscous liquids require special handling to obtain the optimum filling results. By opting for a purpose-designed pressure dosing system with hygienic construction you will see increased reliability and throughput.
<h2>Rotary volumetric food filling machine for viscous pastes</h2>
The Triblock MPI series from CMI Industries is a high quality food-grade rotary volumetric filling machine that is designed to dose any form of liquid product, including high viscosity items like chocolate pastes and spreads.

The MPI uses pressure volumetric dosing technology, able to handle the viscosity levels found in paste-like products with ease. Automatic detection systems reject any missing or imperfectly sealed caps.

The MPI features a 20 jet electronic blower for jar preparation, 16 highly accurate volumetric dosers, and a capper with 6 pick and place heads. The system can achieve throughputs of up to 10,000 units per hour with 400g doses, and 7,000 units per hour with 750g doses with a rapid “no tool” changeover process that minimises the downtime associated with format changes.

MPI is available in stainless steel or plastic construction, to suit the end-product. It has been designed to be quick and easy to clean and is able to be used for food and non-food products.

Filling machine for viscous products

Filling machines for pharmaceutical bottles must achieve high production speeds while maintaining hygienic-sanitary conditions. They should also provide high precision metering while being reliable with low maintenance costs.
<h2>Linear Filling Machine for Bottles</h2>
BRAM-COR FFIL filling machines for bottles benefit from linear hydraulic circuits that keep them steady while operating. Quality stainless-steel equipment ensures trouble-free operation, long-term reliability, and low maintenance costs.

The bottles feed through a sanitary belt to where a mechanical system positions them under the filling system. Slides bring down the filling nozzles to the mouths of the bottles. The design of the nozzles prevents foam-forming even at high filling speeds. The nozzles lift after filling as separators slide the bottles from the filling station.

Complete bottle lines can be achieved through integration with washing ma­chines, capping and crimping machines, labeling lines, and belt conveyors. Automated flow meters ensure greater than 99% precision. This allows accurate sterilization using pure steam.

BRAM-COR linear filling machines for glass or plastic bottles can accommodate 50ml to 1,000 ml size vessels. The maximum capacity is 12,000 bottles per hour.

Pharmaceutical bottle filling machine

<span style="font-weight: 400;">One of the biggest challenges when bottling beverage drinks is that many of the bottles are of different sizes. This often means that the bottle openings range in thickness or size make the bottling process difficult to achieve. Thus, you need a fast, hygienic, and accurate solution to bottle beverage drinks that have a range of different characteristics.</span>


<h2>Automatic system for filling and capping bottles and rigid containers</h2>
<span style="font-weight: 400;">The RF-25 8/4 by Dosimaq is the perfect solution for filling and capping bottles and rigid containers with narrow mouths for liquids and beverages such as juice and milk.</span>

<span style="font-weight: 400;">With the help of an intermittent rotary unit with a star plate with 8 dedicated stations for container movement powered by a conveyor for pulling the containers into the star plate, this system can comfortably fill up to 2,000 containers per hour.</span>

<span style="font-weight: 400;">Moreover, the unit is equipped with 4 pumps and impulse generators allowing the operator to select dose size from the touch screen control panel attached to the system.</span>

<span style="font-weight: 400;">In the case of filling bottles with sparkling liquids, the automatic nozzle elevation system can be adjusted to fill the bottom of the container in order to preserve product quality and prevent fizz and spillage of the product on the conveyor.</span>

<span style="font-weight: 400;">Furthermore, the unit facilitates 4 independent anti-drip nozzles for liquid products with easy-install washing collectors, making the cleaning of the unit easier.</span>

Automatic bottling machine for beverage

<span style="font-weight: 400;">Autonomous filling systems are a very widely utilized solution for the consistent output of large quantities of products due to their great level of output and minimal level of human supervision required which in turn, makes it cost-efficient. </span><span style="font-weight: 400;">In case of supplying a range of products with dramatically different characteristics like size, accuracy of filling required, speed and volume of filling, such units prove to be a highly beneficial addition to any business as they can meet the requirements for a range of different products such as fizzy drinks and juices.</span>


<h2>Autonomous filling system for low viscosity liquid products</h2>
<span style="font-weight: 400;">The ECL 300 by Dosimaq is specifically designed for the packaging of liquid or low viscosity products such as fruit juice, milk, and others.</span>

<span style="font-weight: 400;">This system is fitted with a  magnetic measure gauge filling system and an elevator for volumetric pistons which fill the packaging from the bottom. This is especially useful for the packaging of foaming products.</span>

<span style="font-weight: 400;">The control panel on the ECL 300 is equipped with a system that can electronically regulate the filling volume for each package. Furthermore, this unit also offers the advantage of filling the product at three different speeds which helps in avoiding spilling when pouring.</span>

<span style="font-weight: 400;">Equipped with a rotary monobloc closing unit with 8 workstations, the unit can easily reach a production rate of up to 5,000 packs per hour and change the toolset for the packaging of different pack formats and conveyor belts specially designed for a range of packaging designs.</span>

<span style="font-weight: 400;">The closing unit is easily changeable and adaptable to different cap formats by a pneumatically adjustable screw.</span>

Linear automatic bottling machine for liquids

Medicines in tablet, capsule, or soft gel forms undergo various processes before reaching the consumer. Of the steps involved in production and packaging, automatic visual inspection and accurate counting with filling are essential to meet quality standards and specifications. Since separate equipment for each process step adds high costs, multi-function machines are much better in this regard.
<h2>Automatic Inspection and Bottle Filling of Capsules, Tablets, and Soft Gels</h2>
Spine Fibo by Sensum is designed to ensure accurate automatic visual inspection, sorting, counting, and filling of tablets, capsules, and soft gels. Products are conveyed through an optical system, which can perform a 100 percent visual inspection of each product using several cameras. During the inspection, products are counted for the first time. After inspection, defective products are rejected, while only good products are counted again with an additional optical system and then filled into bottles. Another advantageous feature of Spine Fibo is that it uses no flaps at bottle filling. With such double counting and no-flap system, the machine ensures high accuracy in counting and reduces risks of defective products getting to the market.

Spine Fibo can handle smaller and bigger bottles, and no formatting of parts is required for bottle changing. It can identify many defects like foreign products, size variations, thickness variations, lamination, engraving defects, coating problems, chips, cracks, dots, dents, bubbles, variations in prints, and texture. This equipment can inspect pharmaceutical products like plain, coated, and multi-layer tablets, opaque, bi-color, transparent capsules, and a large variety of soft gels. In addition, defective samples are not required to train the system.

High speed bottle filler with inspection

Industrial inspection equipment is used for checking compliance with health, safety, and quality control standards. For that reason, inspection systems are most commonly utilized in the food and pharmaceutical industry but, they are also used in other industries too. Inspection solutions are often integrated into a production process or production line. Visual inspection systems perform checks to detect variation in size, shape, and color and ensure the presence of labels and closures. Check-weigh systems help ensure that product packages are not under or over-filled. Metal detection systems can help guard against the presence of foreign objects in product containers and X-ray inspection equipment is used to detect physical defects and to ensure high quality package seal integrity.

Inspection

Industrial separation equipment encapsulates the separation process which is to separate components of a liquid mixture, for recovering dissolved solids from liquids. The choice of a suitable technology depends on the identification of the key physical or chemical property, such as size, mass, density, or boiling point, which sets the product of interest apart from the rest of the components. Separation technology is widely used in the pharmaceutical and chemical industries for the isolation of active ingredients and high-purity chemicals. As well as in waste management and recycling industries.

Separation

For large production of liquid products, whether in the food industry, home use, industrial, or pharmaceutical, an accurate filling machine is important to prevent spillage and overfilling while maintaining high production speed. The selection of the filling machine also depends on the volume of the liquid to be filled for each container, as well as on the nature of the product, such as its viscosity, etc.
<h2>Filling of liquid products in bottled containers with continuous motion technology</h2>
The Linear Filling Machine from Rejves machinery is a liquid filling machine that can handle a wide range of viscosities and applications thanks to its variety of filling technologies. These include: magnetic flow meters suitable for all products having a minimum level of electrical conductivity, mass flow meters (volumetric measuring) suitable for liquid products without electrical conductivity such as oils, lotions or creams, piston pumps that provide enormous benefits in hazardous areas and/or with high viscosity products and lastly, peristaltic pumps - applicable for high purity products such as chemicals, food additives etc.

Production capacity can go as high as 200 bottles per minute, depending on which model is suited for your application. Chosen filling system can feature a “walking beam technology” where the nozzles follow the container and are filling it at the appropriate level.

Automatic syrup filling machine

Spillage and overfilling are common problems in most production lines for bottled products. A good solution to minimize such waste is to have a single system that can both fill the precise amount of liquid to the containers until the desired net weight is reached, as well as perform the capping of the bottled product.
<h2>Filling and capping bottled containers with load cells for net-weight filling</h2>
The Rotary Monobloc from Rejves machinery is a compact two-in-one system that can perform both filling and capping of bottles through rotary mechanisms. This system can be equipped with various filling technologies available for a precise filling process such as net weight, flow meter, level filling, and vacuum filling. This makes the system suitable for most industries and applications, including food and cosmetic products. A notable feature to reduce cap waste is a bottle detection system that prevents the capping section from supplying caps if no bottle is detected. An optional feature provides a rinsing section using water or ionized air. Production capacity for this system can go as high as 620 bottles per minute.

Bottle filling and capping monobloc

Production lines for bottling liquid products such as liquid fertilizer, require a lot of space to accommodate a system for filling bottles and another system for capping depending on production capacity. A cost and space-efficient solution would be to have a single filling and capping system that can do both processes.
<h2>Filling liquid products and capping bottled containers in a single line</h2>
The Linear Monobloc from Rejves machinery is a two-in-one system that can fill and cap bottles in linear configuration for better flexibility in managing multiple products. It combines the ease of use in terms of changeover and access to the machine. This system can be equipped with various filling technologies available such as flow meters, mass dosers for oils and creams, and piston pumps for handling high viscosity products. Linear filling and capping system can be mono head, but it can also be customized to multiple head cappers. Production capacity for this system can go as high as 120 bottles per minute.

Liquid fertilizer filling and capping monobloc

Filling containers manually with liquid and viscous products is the method often used by small manufacturers. However, this can be time-consuming and can even result in product waste due to an inaccurate filling procedure. By making the process semi-automatic, you can improve the filling accuracy while minimizing waste during operation, and of course, significantly increase your food beverages production speed. This can be achieved by using semi automatic volumetric fillers for liquids.

<h2>Fill up containers with liquid products automatically or manually via foot pedal</h2>
The Filling Machine ECO FJ from Frigojollinox is a semi-automatic volumetric filling machine for small-scale production of liquid and thick products. The system allows adjustments to the volume of dosage and gives you the option to operate automatically (continuous filling) or manually through a simple switch. A foot pedal is provided for manual filling of containers. It is equipped with stainless steel parts in areas where your product comes into contact. The height for the container disk support is adjustable to accommodate containers of different sizes. The system is available in different models with a wide range of dosage volumes from 5cc to 1500cc and is also suitable for high-viscosity liquid products.

Semi-Automatic Volumetric Liquid Filling Machine

Small and medium-sized manufacturers with manual filling processes often have to deal with inaccurate filling levels. Plus, the process is time-consuming. They know that an automated system can be expensive when scaling-up. Moreover, they don't need the level of output that a fully automatic system can provide. Switching to a semi-automatic system will ease the scaling-up process, giving consistently reliable fills at a higher production rate.
<h2> Filling bottles, jars, vials or tubes using interchangeable nozzles</h2>
The Response Benchtop Filler from The Adelphi is a pneumatically driven, volumetric filling machine having a versatile filling head design. It can be used for different products from pharma, food and cosmetic industry such as oils, gels, creams, sauces or peanut butter. It is available in single or twin-head configurations, with a wide range of nozzles, including cut-off nozzles for a clean fill with no dripping.

The versatile unit can be set to a single shot or continuous operation, filling at an average of 20 to 40 containers per minute. The filling speed can be adjusted according to the product characteristics. It can fill volumes of 5ml to 1000ml, with an accuracy up to ±0.25%. (superior to the industry average of ±1%).

Semi-automatic filler

Bottle filling equipment

Every minute, your skin loses between 30,000 and 40,000 dead skin cells. This means losing millions of cells every day, which makes your skin look less glowing. Being a moisturizing agent, body lotion has the power to hydrate your skin and  give the glow back to it. Production involves water and oil phases, which you then mix with an emulsifier and blend until homogeneous. Preservatives are essential for any solution containing water for the prevention of microbial growth.

Body lotion

While still forbidden in many countries, there's plenty of room for the use of cannabidiol, or CBD. It’s the second most present active ingredient of the cannabis plant and, no, it won’t get anybody high. What it does, really, once it’s out of the CBD oil processing equipment, is to provide many well-being and health benefits. They go from treating depression and anxiety to relieving pain and unmanageable diseases' symptoms.

CBD oil

Chili sauce is produced worldwide, but each is augmented by the cultural elements of where it is made. Most chili sauces consist primarily of chilis, though some preparations include tomato as the primary ingredient. Vinegar, sugar, and salt are added to the chili sauce making machinery, and the mixture is thickened mainly by cooking.

Chili sauce

Chocolate milk is a beverage containing milk flavored with chocolate powder or chocolate syrup. Cocoa powder, sweetener, sugar, and carrageenan are mixed with the milk and then pasteurized. As cocoa powder has a higher density than milk, carrageenan is used as a thickening agent to prevent cocoa powder from settling to the bottom.

Chocolate milk

Pineapples, oranges, passion fruit, you name it. A fruit juice process begins with selecting and cleaning the raw material of your choice and goes through steps like extraction and a filtration machine until it reaches market shelves in bottles. Juice processing equipment varies according to the amount of water in the fruit.

Fruit juice

The easiest and most commonly used method of making gels is mixing gelling agents with water to form a weakly cohesive internal structure. The gel production process is pretty linear and straightforward, from mixing hydrocolloids and water to labeling and sealing containers.

Gels

To make glue, you usually starting from gelatin, which is animal collagen. Glues help in the production of furniture, automobiles, clothing, paper, wood, art and craft, to name a few applications. The production of different glues depends on their industrial use. Different manufacturing processes and glue making equipment make it easier to create the many variations of this useful product.

Glue

Glycerine is a water-soluble liquid mix of alcohol and sugar. It is a by-product of the oil and fats industry that offers added value to various industries. There are three ways to process it: transesterification, saponification, and fat splitting (hydrolysis). In 2020 these 3 forms of glycerine production reached around 4 million metric tons, with a global market of $1.68 billion.

Glycerine

The kitchen toaster may be the first appliance that a jam jar brings to mind. But turning fruit into the classic spreadable involves an entire line of jam processing equipment. The meticulous preparation for high-capacity jam manufacturing puts paid to the old idiom 'money for jam'.

Ketchup processing begins with tons of tomato paste that is mixed and heated together with sugar, vinegar, and spices in a cooking kettle. After cooking, any remaining fibers and particles are filtered out. Once it reaches the right viscosity, your tomato ketchup production process is finished and ready for packaging and transport.

Ketchup

Kombucha is a fermented drink made out of sweetened black or green tea. This slightly fizzy, sweet, and sour beverage has recently gained popularity for its health benefits. The main step in the kombucha making process is fermentation. Add the symbiotic culture of bacteria and yeast known as SCOBY at the base of the sweetened black or green tea to set off this reaction. The rest is up to your creativity. Enhance your kombucha with artificial or natural additives depending on the flavor you want to achieve.

Kombucha

Laundry detergents are currently on the rise due to increasing urbanization and the need for automation. The global market will reach $98,139.7 million by 2030 from $61,711.0 in 2020, influencing the demand for laundry detergent equipment. Unlike in Western countries, powdered detergents are more popular in Asia and China because they’re cheaper.

Laundry detergent

Although invented in the early 20th century by Otto Rohm, detergents gained popularity in the 1950s due to the development of modern technology and washing machines which started replacing scrub boards. The liquid detergent manufacturing process involves three key stages: soap premix manufacture, ingredient mixing and enzyme addition.

Liquid detergents

After shaving, anti-aging, with organic ingredients, for the feet... Lotions are many. They compose the skincare world, which has been growing in recent years. More consumers look for the benefits of products that promise to enhance well-being and self-care. Whether you want to help prevent wrinkles, provide vitamins or just hydrate your consumers’ skin, get your formula and select lotion making equipment to get started.

Lotion

Mayonnaise is created by blending oil with eggs, and then flavoring with vinegar, mustard, herbs, and spices. The eggs are a natural emulsifier that creates a uniform mixture. Ingredients are pumped into mayonnaise manufacturing equipment. First, a dynamic mixer maintains the desired level of emulsification of the mixture, which then moves on to packaging and bottling once reaching a satisfactory consistency.

Mayonnaise 

White, black and brown seeds from the mustard plant are the key constituents of this colorful and classic condiment. The various mustard production technology includes a mixer that mixes the mustard seeds with a handful of other ingredients and a mill that finely grinds the seeds to impart their characteristic flavor.

Mustard

Nut oil

Fish oil was a folk remedy long before scientists identified the nutritional value of essential fatty acids. But Omega 3 processing has come a long way since the days of raw fish parts fermenting in a barrel. In fact, new supplement formulations of polyunsaturated fatty acids (PUFAs) may not use fish at all.

Omega 3 oil

Salad dressing has found its way onto dinner plates for millennia as a quick way to liven up leafy dishes. Experimentation with oil, vinegar, wine, salt, and other ingredients developed into the broad selection of dressings we enjoy today. Through a process of emulsifying the basic formula, adding additional elements, and then bottling and labeling the final mixture, consumers have easy access to reliable tastes on demand.

Salad dressing

Shampoo is a unique form of cleaning agent composed primarily of water and some form of surfactant. This surfactant provides the ability to bind oily substances for removal without leaving a residue, as traditional soaps might. The production process involves the batch mixing of its laboratory-defined formula, quality control, and filling stages.

Shampoo

Originally developed as medicinal remedies, soft drinks quickly burst into a whole new category of non-alcoholic beverages. To make a soft drink, simply dissolve one part syrup into five parts water. For extra punch, add carbon dioxide to turn the mixture into a fizzy drink.

Soft drinks

Sunscreen is an emulsion which can be either oil-in-water or water-in-oil. To create it, you must prepare an oil phase and a water phase separately, then mix and heat them. Homogenization is a key process to guarantee that the product will have the right consistency. When manufacturing sunscreen, give special attention to protection against UV filters.

Sunscreen

Tomato sauce is a popular ingredient for adding a sweet, slightly acidic touch of flavor to food and recipes. Sauce production involves cooking the tomatoes, removing the seeds and stems with a strainer, using a grinder or milling machine, and then further cooking to the desired consistency. Tomato sauce making equipment is used in industrial production to speed up the various preparation steps while maintaining the quality of the sauce.

Tomato sauce

Vitamin C is an essential nutrient, but the human species lost the ability to produce it biologically during the course of evolution. Instead, we source the substance either from whole foods or vitamin C manufacturing. The chemical characteristics of the natural nutrient and processed compound are the same, but supplements offer higher concentrations, especially to persons with nutrient deficiencies.

Vitamin C

The winemaking process starts with harvesting and crushing grapes, goes through fermentation, ageing and finishes with packaging. Winemaking supplies vary according to the desired wine and the production or plant size.

Wine

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Bottle Filling Equipment

Which bottle filling equipment equipment do you need?

Volumetric fillers for viscous liquids

Weight fillers for viscous liquids

High-speed small volume liquid filler

Monobloc small volume liquid filler

Labeling machines for pharmaceutical bottles

Compact monoblock filler

Flowmeter filler

In-line monoblock linear filler & capper

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