Rotary level filler for low to high viscosity liquid products

Ensure precise fill levels and enhance production efficiency with a rotary level filler designed for seamless integration into continuous, high-speed bottling lines, accommodating a wide range of viscosities from water to thick sauces.

Ensures Precise Liquid Filling and Leveling

The Level Filler from JBT, ensuring uniform filling for your diverse liquid packaging needs, integrates seamlessly into high-speed production lines. Specially designed with vacuum filling technology, it prevents drips and reduces product waste. Ideal for chemical producers, beverage companies, and pharmaceutical manufacturers, this machine efficiently handles products such as almond milk, cough syrup, and salad dressings. Equipped with an optional CIP system, it supports quick cleanup, maintaining hygiene standards. Its PLC-controlled mechanism allows easy automation, while the neck support system optimizes the use of lightweight bottles, minimizing material costs. Constructed from durable materials, the filler is ready for the rigorous demands of industrial use, ensuring compliance with stringent quality standards.

Benefits

  • Ensures consistent product quality with precise fill levels and minimal product waste.
  • Increases production efficiency with quick changeovers and high-speed operations.
  • Enhances cleanliness and safety with optional CIP system, reducing contamination risks.
  • Lowers production costs using lightweight bottle compatibility to minimize material expenses.
  • Integrates smoothly into existing lines, supporting continuous operations and reducing setup time.

General


Applications
Personal care,Beverages,Soups,Sauces,Dairy alternatives,Oils,Chemical,Dressings,Industrial,Seasonings,Juices,Dairy,Pharmaceutical
End products
Liquid detergent,Tomato soup,Vegetable oil,Bottled water,Apple juice,Barbecue sauce,Orange juice,Almond milk,Cough syrup,Soy milk,Oral rinse,Shampoo,Marinara sauce,Salad dressing
Steps before
Bottle pre-heating,Bottle rinsing
Steps after
Capping,Sealing
Input ingredients
plastic bottles,glass bottles,low viscosity products,medium viscosity products,high viscosity products,juices,dairy products,personal care products,pharmaceutical materials,oils,soups,sauces,seasonings,dressings
Output ingredients
filled plastic bottles,filled glass bottles,precisely filled products,drip-free filled products
Market info
JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.

Technical Specifications


Filling method
Rotary level filling
Filling speed
High-speed
Filling volume
Gallons or Liters
Product Viscosity Range
Low to high viscosity
Neck support system
Included for lightweight bottles
Optional CIP system
Available
Changeover time
Quick bottle format change over
Cleanability
Improved with new valves
Cost efficiency
Lowest cost per unit produced

Operating Characteristics


Optional CIP system
CIP / Manual
Filling speed
Faster filling

Material Compatibility


Cleanability
Yes
Corrosive resistance (e.g. acids)
Yes
Density/particle size
Adapts to lightweight bottles

Physical Characteristics


Compact footprint
Reduced footprint
Discharge method
Drip-free filling

Custom Options


Footprint
Compact
Monoblock integration
Possible with capper/sealer
Changeover
Quick bottle format change over
Valve type
New filling valves
Support system
Neck support system for lightweight bottles