High-capacity no-oxygen wine filler
Ensure optimal flavor retention and prevent oxidation in your bottling process with advanced no-oxygen filling technology, designed to protect delicate wine properties and enhance product longevity.
Fills and Protects Beverages from Oxidation
The Bertolaso no-oxygen isobaric and electropneumatic fillers are engineered to deliver precision filling for wine and beverage bottling, minimizing oxygen exposure to enhance product stability and quality. These systems are designed to handle still, sparkling, and slightly sparkling wines, offering flexibility for wine producers and beverage manufacturers. The no-oxygen filling technology features a specialized filling valve, ensuring minimal oxygen uptake and protection from microbiological contamination throughout the process.
Bertolaso fillers efficiently manage high-capacity throughput with optimized energy usage, supported by a PLC-controlled interface for seamless integration into existing production lines. Built with AISI 316 stainless steel, these fillers ensure robust corrosion resistance, meeting industry standards for hygiene and safety. The filling systems are further enhanced by separation capabilities to maintain product purity and integrity. Custom engineering support is available to adapt the system to specific operational requirements, ensuring it meets the unique demands of each production environment.
Benefits
- Minimizes product oxidation, enhancing flavor and shelf life.
- Ensures microbiological safety, reducing risk of contamination.
- Optimizes production speed for high-volume output.
- Integrates seamlessly with existing bottling lines, improving efficiency.
- Customizable configurations to meet diverse production needs.
- Applications
- Water,Slightly sparkling wine,Wine,Still wine,Spirits,Drinks,Juices,Sparkling wine
- End products
- Cabernet sauvignon,Champagne,Syrah,Pinot grigio,Mineral water,Port wine,Chardonnay,Orange juice,Sparkling water,Riesling,Zinfandel,Vodka,Apple juice,Merlot,Lemonade,Moscato,Prosecco,Cider,Gin
- Steps before
- Wine treatment,Bottle rinsing
- Steps after
- Corking,Packing
- Input ingredients
- wine,spirits,juices,drinks,water
- Output ingredients
- filled wine,filled spirits,filled juices,filled drinks,filled water
- Market info
- Bertolaso (Omnia Technologies) is renowned for manufacturing high-quality, engineered-to-order bottling and packaging machinery, with extensive expertise in providing customized solutions for wineries and the beverage industry, ensuring efficiency, precision, and reliability in production processes.
- Filling method
- Gravity / Low vacuum / Isobaric / Electropneumatic
- Capacity
- High-capacity solutions
- Automation
- Automatic Filling Level Control
- Oxygen Increase
- Zero increase in oxygen
- Operation Pressure
- 0.3 bar (for electropneumatic fillers)
- Material
- Aisi 316 stainless steel (filling valve)
- Energy Consumption
- Reduced energy consumption (for isobaric fillers)
- Filling Speed
- High specific speed
- Contamination Protection
- No-oxygen filling systems
- Filling Cycle Type
- Counter pressure-like cycle for still and slightly sparkling wines
- Filling Flexibility
- Sparkling,slightly sparkling,and still wines
- Process Quality
- High production flexibility and process quality (isobaric fillers)
- Working mechanism
- Gravity / Low vacuum / Isobaric
- Integrated steps
- Filling,corking,rinsing
- Oxygen control
- No-oxygen filling
- Automation level
- High
- Changeover time
- Minimal
- CIP/SIP
- Available
- Energy efficiency
- Enhanced via optimized cycles
- Batch vs. continuous operation
- Can perform both
- Anti-contamination measures
- Microbiological protection
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- Glass / PET
- Filling purpose
- Wine / Spirits / Juices / Water
- Viscosity compatibility
- Low viscosity / Non-viscous
- Heat sensitivity
- Yes
- Foaming risk
- Moderate
- Sensitivity to oxidation
- High
- Microbiological contamination risk
- High
- Container size
- 750 ml – 1.5 L
- Sparkling capability
- Still / Slightly Sparkling / Sparkling
- Discharge method
- No-oxygen environment
- Valve material
- AISI 316 stainless steel
- Control panel type
- HMI
- Integration capabilities
- ERP/SCADA compatible
- Valve material
- Aisi 316 stainless steel
- Oxygen management system
- No-oxygen filling
- Custom filling processes
- Gravity,Low vacuum,Isobaric filling