Automatic pressure overflow filler for low to medium viscosity liquids

Ensure consistent fill levels for low to medium viscosity liquids with precision-engineered nozzles, tackling the challenge of uniformity in visually demanding products, while safely managing foam and fumes in flammable environments.

Ensures Consistent Liquid Level in Containers

The APOF Series from Accutek Packaging offers a robust solution for achieving uniform fill levels in containers, crucial for maintaining product consistency on retail shelves. This automatic pressure overflow filler employs precision-engineered nozzles that ensure accurate liquid dispensing, making it ideal for low to medium viscosity liquids, including food products, personal care items, and flammable liquids. It supports a wide array of end-products such as salad dressings, olive oil, and household chemicals. With configurations available in 6, 8, 10, and 12 head models, along with an option for high-speed rotary filling, it’s designed for scalability in operations. The APOF Series incorporates pneumatic operation for safe handling of flammable materials, while its diving head nozzles minimize foam and drips, optimizing efficiency and cleanliness. Crafted with stainless steel contact parts, it supports rigorous sanitation protocols. Easy bottle shape and product changes enhance operational flexibility, and optional features like buffer tanks, container neck locators, and safety enclosures enable further customization to match specific production needs. Operating smoothly with 100 PSI air requirements and optional electrical configurations, it integrates seamlessly into existing production lines, offering reliable performance for diverse industries.

Benefits

  • Maintains uniform product presentation by ensuring consistent fill levels in every container.
  • Enhances operational safety through pneumatic operation that handles flammable liquids.
  • Reduces production line downtime with quick and easy changeovers between bottle shapes and products.
  • Meets sanitation standards with autoclave-compatible stainless steel product contact parts.
  • Minimizes waste and spillage with precision-engineered nozzles that control foam and drips effectively.

General


Applications
Ink,Brine,Thin dressings,Makeup remover,Personal care products,Bottled water,Household chemicals,Low to medium viscosity liquids,Liquid cleaners,Oils,Flammable liquids,Bleach,Food products,Industrial chemicals,Alcohol,Water-based solutions
End products
Glass cleaner,Olive oil,Hair conditioner,Latex paint,Salad oil,Mineral water,Laundry bleach,Marinades,Salad dressings,Soy sauce,Mouthwash,Micellar water,Isopropyl alcohol,Tattoo ink,Shampoo,Pickling brine,Acetone,Floor cleaner
Steps before
Unscrambling,Rinsing,Washing
Steps after
Capping,Labeling,Packaging,Inspection,Coding
Input ingredients
low to medium viscosity liquids,flamable liquids,acetone,light paints,bottled water,food coloring,vegetable oil,liquid cleaners,petroleum oils,ink,light makeup remover,alcohol,bleach,brine
Output ingredients
filled containers,consistent visual fill level
Market info
Accutek is known for manufacturing high-quality engineered-to-order (ETO) equipment, specializing in custom automation and packaging solutions. They are reputed for their innovation, reliability, and ability to meet complex industrial needs.

Technical Specifications


Height
78 inches
Length
120 inches
Width
56 inches
Weight
1100 lbs. (498.95 kg)
Speed
Up to 120 CPM
Fill Size
2oz-5L
Viscosity Range
200 cps (centipoise)
Electrical Requirements
220 or 240 VAC,single phase,60 hertz (120 VAC available)
Air Requirements
100 PSI,5-10 CFM
Foamy Product
Yes
Corrosive Product
Yes
Heated Product
Yes
Particulates
No

Operating Characteristics


Working mechanism
Automatic pressure overflow filling
Automation level
Automatic
Diving head
Reduces foam,drips,and fumes
Batch vs. continuous operation
Batch / Inline Continuous
Changeover time
Quick and straightforward
Pneumatic operation
Yes
No drip nozzles
Yes

Material Compatibility


Corrosive resistance (e.g. acids)
Yes
Cleanability
Autoclavable
Abrasion resistance
Stainless steel construction
Density/particle size
Suitable for 0.5–2.5 g/cm³

Physical Characteristics


Machine footprint
78" H x 120" L x 56" W
Weight
1100 lbs. (498.95 kg)
Frame material
Rugged stainless-steel
Nozzle configuration
6,8,10,12 head
Nozzle material
Stainless steel or Hastelloy
Fill size
2oz-5L
Discharge method
Diving head
Container neck locator
Available
Buffer tank
With stainless steel valve
Drip tray
Available
Indexing
Star wheel
Foam control
Bottom up fill nozzles

Custom Options


Nozzle Types
Stainless steel or Hastelloy
Head Configurations
6,8,10,12
Safety Enclosures
Available
Product Contact Parts Material
Stainless Steel / Autoclavable
Neck Locator
Container neck locator
Drip Tray
Available
Pneumatic Operation
Available
Buffer Tank with Valve
Stainless Steel
Bottom Up Fill Nozzles
Foam Control
High Temperature Upgrades
Available
Star Wheel Indexing
Available