Volumetric bottle filler for high proof spirits

Ensure precise and consistent bottle filling for high-proof spirits with this adaptable volumetric solution, designed to seamlessly integrate into various liquid packaging lines while meeting stringent regulatory compliance.

Fills and Bottles High-Proof Spirits Accurately

The XF460 and XF260 series from XpressFill are designed to meet the precise needs of high-proof spirits bottling. Equipped with a digital timer for exact fill times, these machines ensure compliance with TTB regulations by maintaining volume accuracy within 0.3%. They accommodate a range of viscosities, making them suitable for various liquids from vodka to olive oil. With the capability to handle bottle sizes from 5mL to 5 gallons, their flexible design integrates seamlessly into existing packaging lines. The machines are constructed with food-grade components and are available with optional features such as inert gas flush and custom filler spouts, providing reliability and adaptability for diverse production conditions. Bench-top operation and a self-priming diaphragm pump make them convenient for small to medium craft beverage and personal care product manufacturers looking for efficient bottling solutions.

Benefits

  • Ensures compliance with TTB regulations by maintaining fill volume accuracy within 0.3%.
  • Increases bottling efficiency with precise digital timer controls, reducing manual adjustments.
  • Adapts to various liquid viscosities, allowing for multi-product versatility.
  • Supports diverse production needs with adjustable bottle size capability from 5mL to 5 gallons.
  • Enhances product quality with optional inert gas flush, preserving liquid freshness and integrity.

General


Applications
Vinegar,Liqueurs,Olive oil,Distilled spirits,Wine,Shampoos,Alcoholic beverages,Lotions
End products
Extra virgin olive oil,Moisturizing lotions,Whiskey,Vodka,Rum,Red wine,Essential oil lotions,High-proof alcoholic drinks,Balsamic vinegar,Volumizing shampoos,Craft cocktails,Apple cider vinegar,Clarifying shampoos,Fruit liqueurs,White wine,Brandy,Gin,Herbal liqueurs
Steps before
Bulk transfer to container,Nitrogen flush (optional)
Steps after
Packing,Labeling,Storage
Input ingredients
high proof spirits,wine,distilled spirits,vinegar,liqueurs,olive oil,lotions,shampoos
Output ingredients
filled bottles of high proof spirits,filled wine bottles,filled distilled spirits bottles,filled vinegar bottles,filled liqueur bottles,filled olive oil bottles,filled lotion bottles,filled shampoo bottles
Market info
Xpressfill is known for manufacturing affordable, high-quality bottle filling machines suitable for small to medium-sized production. They specialize in versatile, easy-to-use equipment that serves industries like wine, beverage, and cosmetics, earning a reputation for reliability and customer service.

Technical Specifications


Filling speed
Variable,based on bottle size
Accuracy
Accurate to 0.3% to comply with TTB regulations
Automation
Digital timer controls
Filling method
Volumetric
Filling volume
5 mL to 5 gallons
Viscosity Range
Suitable for viscosities up to 500 cps
Power Requirement
AC Power 115 VAC
Material
Food-grade components
Pump Type
Self-priming,quiet diaphragm pump
Feature
Laminar flow designed filler spouts
Temperature Flash Point
70°F for 70% alcohol
Cycle Time
2 oz bottle might take 4 seconds
750 ml might take 25 seconds (for water)

Operating Characteristics


Working mechanism
Volumetric filling
Automation level
Manual / Digital timer controlled
Batch vs. continuous operation
Batch
Cleaning method
Manual
Energy efficiency
Standard
Changeover time
Adjustable
Viscosity handling
Water up to 500 cps

Material Compatibility


Ethanol resistance
High
Corrosion resistance
Stainless Steel
Food-grade compatibility
Yes
Viscosity range
Water to 500 cps


FDA materials
Food-grade components

Physical Characteristics


Spout count
2-spout / 4-spout
Bottle size range
5mL to 5 gallons
Adjustable shelf
Yes

Custom Options


Adapter tray for small bottles
2 racks,$200
Custom filler spouts
$45 / $90
Inert gas flush option
$300