Aseptic filling and closing for flexible Iv bags
Streamline your production line with high-speed aseptic filling and sealing, ensuring IV bag purity and integrity through precise dosing and advanced sealing technologies.
Fills and Seals Aseptic IV Bags
The Type 525/526 from BAUSCH Advanced Technology Group is designed for the aseptic filling and sealing of flexible IV bags in pharmaceutical and biopharmaceutical production lines. This machine excels in handling a wide range of bag sizes from 50 mL to 5,000 mL, processing up to 6,000 bags per hour, making it an ideal solution for high-speed operations. It utilizes a mass flow filling system with options for automatic CIP/SIP or peristaltic pumps, ensuring +/- 0.5% dosing accuracy. The equipment integrates smoothly into your production line with shuttle-based conveyance and bag tube-sealing via radio frequency, ultra-sonic, or thermo methods. Pre, during, and post nitrogen gassing maintain aseptic conditions, while in-line printing and camera inspection enhance operational efficiency. The laminar flow-friendly design, coupled with automatic loading, supports seamless integration and stringent aseptic requirements. This system is compliant with industry standards and offers engineering support for custom configurations, positioning it as a key component in producing critical intravenous liquid formulations.
Benefits
- Maximizes production efficiency with a throughput of up to 6,000 bags per hour.
- Ensures precision and minimizes waste with accurate dosing up to +/- 0.5%.
- Maintains aseptic integrity through comprehensive nitrogen gassing and contamination-free handling.
- Eases maintenance and reduces downtime with quick changeover capabilities and CIP/SIP systems.
- Enhances operational accuracy and minimizes errors with integrated camera inspection and in-line printing.
- Applications
- Biopharmaceuticals,Aseptic liquid formulations,Iv bags,Pharmaceuticals
- End products
- Intravenous vitamins and minerals,Intravenous pain management formulations,Intravenous antibiotics,Intravenous glucose solutions,Intravenous electrolyte solutions,Total parenteral nutrition solutions,Intravenous chemotherapy drugs,Intravenous saline solutions
- Steps before
- Bag preparation,Aseptic environment setup,Nitrogen gassing preparation
- Steps after
- Sterilization,Sealing,In-line bag printing,Camera inspection,Packing
- Input ingredients
- flexible IV bags,aseptic filling materials,nitrogen for gassing
- Output ingredients
- filled IV bags,sealed IV bags,printed IV bags
- Market info
- Bausch Group is known for its precision engineering and manufacturing of custom industrial equipment, specializing in engineered-to-order solutions for various industries, prioritizing quality, innovation, and client-specific needs.
- Filling speed
- Up to 6,000 bags/hr
- Bag size
- 50 mL to 5,000 mL
- Filling accuracy
- ±0.5%
- Automation
- Automatic CIP/SIP or peristaltic pump
- Sealing method
- Radio frequency,ultra-sonic,or thermo sealing
- Nitrogen gassing
- Pre,during,and post filling
- Bag conveying method
- Shuttles
- Printing options
- In-line bag printing
- Loading and inspection
- Automatic loading and camera inspection
- Changeover time
- Quick
- Filling System
- Mass flow / Peristaltic pump
- Sealing Method
- Radio frequency / Ultra-sonic / Thermo sealing
- Cleaning In Place (CIP)/Sterilization In Place (SIP)
- Automatic CIP/SIP
- Automation Level
- Automatic loading and inspection
- Changeover Time
- Quick changeover
- Aseptic Operation
- Pre,during,and post nitrogen gassing
- Maximum Output
- 6,000 bags/hr
- Bag Size Handling
- 50 mL - 5,000 mL
- Contamination Prevention
- Shuttle transport with pinched filling tube
- In-Line Features
- Bag printing and camera inspection
- Laminar Flow Compatibility
- Laminar flow friendly design
- Biological compatibility
- Yes
- Cleanability
- Yes
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- Adjustable based on system
- Machine size/type
- Type 525/526
- Bag size handling capability
- 50 mL to 5,000 mL
- Maximum output
- 6,000 bags/hr
- Visual contact to working stations
- Excellent
- System mobility
- Conveyor transport via shuttles
- Sealing type
- Radio frequency,ultra-sonic,or thermo sealing
- Accessibility
- High
- Changeover time
- Quick
- Control panel type
- Touchscreen interface
- Integration possibilities
- SCADA compatibility
- Filling system type
- Mass flow / Peristaltic pump
- Sealing method options
- Radio frequency / Ultrasonic / Thermo
- Bag size range
- 50 mL to 5,000 mL
- Nitrogen gassing stages
- Pre,during,post
- Changeover time
- Quick
- Printing options
- In-line bag printing
- Camera inspection system
- Available