Filling and closing solution for vials and syringes
Achieve precise aseptic fill-finish of liquid formulations in vials and syringes, ensuring high-speed, accurate dosing and seamless integration into sterile production lines.
Fills and Seals Vials and Syringes
The Type 515 from BAUSCH Advanced Technology Group is a high-performance machine tailored for the aseptic fill-finish of vials and syringes in pharmaceutical and biotechnology operations. It features a compact and flexible design, supporting a variety of liquid formulations such as vaccines, insulin, and biologic drugs. The machine operates with high throughput, achieving speeds of up to 3,600 containers per hour with ultra-high filling accuracy, thanks to servo-driven filling needles. Integration into production lines is seamless, with its laminar flow-friendly design enabling it to function as a stand-alone unit or part of a larger processing line. Moreover, the Type 515 incorporates an automated inspection system for quality assurance and is constructed from high-grade stainless steel, ensuring excellent hygienic performance. Designed to comply with GMP standards, it facilitates quick changeovers between different container types, enhancing operational efficiency.
Benefits
- Increases production efficiency with a capacity of 3,600 containers per hour.
- Ensures precision and quality with ultra-high filling accuracy.
- Minimizes contamination risk through laminar flow and aseptic-friendly design.
- Enhances operational flexibility with quick changeovers and adaptable container handling.
- Supports compliance with stringent GMP standards for pharmaceutical applications.
- Applications
- Aseptic fill-finish,Biopharmaceuticals,Liquid formulations,Pharmaceuticals
- End products
- Insulin syringes,Antibody syringes,Sterile water ampoules,Biologic drug vials,Oncology drug vials,Vaccine vials
- Steps before
- Washing,Container preparation
- Steps after
- Inspection,Stoppering,Packing
- Input ingredients
- vials,syringes,liquid,containers
- Output ingredients
- filled vials,filled syringes,stoppered containers
- Market info
- Bausch Group is known for its precision engineering and manufacturing of custom industrial equipment, specializing in engineered-to-order solutions for various industries, prioritizing quality, innovation, and client-specific needs.
- Filling speed
- Up to 3,600 containers/hr
- Filling accuracy
- Ultra-high accuracy
- Filling method
- Liquid filling
- Dosing control
- Servo drive
- Container transportation
- Star wheel system
- Changeover
- Quick changeover from vials to syringes
- Integrated inspection system
- Yes
- Material construction
- High-grade stainless steel
- Design compatibility
- Laminar flow / isolator friendly
- Working mechanism
- Star wheel transport
- Integrated steps
- Wash,fill,close
- Automation level
- Servo-driven
- Batch vs. continuous operation
- Continuous
- Changeover time
- Quick changeover
- Cleaning method
- Laminar flow compatible
- Biological compatibility
- Suitable for pharmaceutical use
- Cleanability
- High-grade stainless steel
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Abrasion resistance
- Durable materials for aseptic environments
- Hygienic performance
- Optimized for laminar flow
- Compact footprint
- Highly flexible and compact design
- Material
- High-grade stainless steel
- Machine footprint
- Optimized for use under laminar flow
- Feed/discharge method
- Containers transported via star wheel
- Integration possibilities
- Stand-alone or integrated into a complete processing line
- Filling needle control
- Servo drive
- Design compatibility
- Laminar flow and/or isolator friendly
- Container compatibility
- Vials and syringes
- Material of construction
- High-grade stainless steel
- Size part changeover
- Quick changeover from vials to syringes