Vacuum pressure macro dosing system for dry syrups

Ensure precise dosage and minimal powder spillage with a high-speed vacuum pressure system designed for efficient filling and sealing of pharmaceutical powders and dry syrups.

Accurately Doses and Fills Pharmaceutical Powders

The FM series from TecnoTrend, a brand of Comas Group, is a high-speed macro dosing machine designed for pharmaceutical applications, specifically targeting the needs of those dealing with dry syrups and powder suspensions. It employs a vacuum pressure volumetric system, allowing precise control over dosing quantities, ranging from 1 cc to 200 cc. This system involves an intermediate container (dosator) to ensure accurate dosage before transferring the product into glass or plastic bottles, which are then sealed with various caps such as ROPP Pilfer-Proof or screw caps.

The continuous motion operation, with an option for combined continuous and intermittent motion, allows the machine to process up to 300 vials per minute, making it suitable for both pharmaceutical and biotech industries. It is equipped with options for sterile environments, including laminar flow, and can be modified with open and closed RABS for heightened contamination control.

Standard features include a full automation setup, electronic filling adjustments, and an automatic reject system that ensures no bottle goes unfilled or unsealed. Compliance with industry standards and the option for electronic filling adjustment provides accuracy within +/- 2% volume. This machine is not only ideal for pharmaceutical manufacturers but also for chemical processing companies looking to integrate a reliable, energy-efficient solution into their production lines.

Benefits

  • Increases production speed while maintaining precision due to vacuum pressure technology.
  • Minimizes contamination risk with options for sterile environments and RABS integration.
  • Enhances filling accuracy with volume control adjustments and automatic reject system.
  • Reduces operational costs through continuous motion processing and energy-efficient design.
  • Ensures versatile application with compatibility for various bottle and cap types.

General


Applications
Pharmaceutical powder,Powder suspensions,Dry syrups
End products
Ibuprofen powder suspension,Cefixime powder for oral suspension,Azithromycin dry syrup,Paracetamol dry syrup,Amoxicillin dry syrup
Steps before
Purification,Powder Preparation,Mixing,Homogenizing
Steps after
Bottle Capping,Sealing,Sterilization,Labeling,Packaging
Input ingredients
dry syrups,powder suspensions
Output ingredients
filled and capped glass bottles,filled and capped plastic bottles
Market info

Technical Specifications


Mechanical Speed
100 to 300 vials/min
Dosing Range
1 cc to 200 cc
Dosage Accuracy
+/- 2% volume
Single,Multiple Dosage
Yes
Vials Range
Ø 24mm to Ø 70 mm x h 65 mm -180 mm
Dosing System
Vacuum pressure dosing system with rotating disk
Motion Systems
Continuous Motion,Combined Motion (Continuous + Intermittent)
Feeding System
Full automatic
Working in Sterile Rooms
Optional
Laminar Flow Equipped
Optional
Open,Closed RABS Equipped
Optional
Electronic Filling Adjustment
Standard
Automatic Reject
Yes
No Bottle No Fill No Cap
Standard
100% IPC Net Weight Control
Optional

Operating Characteristics


Working Mechanism
Vacuum Pressure Dosing
Automation Level
Fully Automatic
Motion Type
Continuous Motion / Combined Motion (Continuous + Intermittent)
Batch vs. Continuous Operation
Inline Continuous
Cleaning Method
Manual / CIP (Clean-In-Place) / SIP (Steam-In-Place) Option
Changeover Time
Minimal due to design
Capability to Work in Sterile Rooms
Yes,options available
Laminar Flow
Equipped as an option

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Custom Options


Filling Adjustment
Manual / Electronic
Motion Systems
Continuous Motion / Combined Motion
Sterile Environment Capability
Option
Laminar Flow Equipped
Option
Open,Closed RABS
Option