Intelligent pre-filled syringe production line

Optimize your sterile liquid medication production with a streamlined pre-filled syringe line, reducing contamination risks and ensuring precise filling and stoppering to enhance drug viability and manufacturing efficiency.

Fills and Seals Pre-Filled Syringes

The SGFA10 Pre-Filled Syringe Production Line from Shinva is an intelligently engineered solution for seamless integration into pharmaceutical and biotechnology operations. It stands out for its ability to fill and seal liquid medications in pre-filled syringes with exceptional precision—a filling accuracy of up to 0.2%. The line encompasses key processes such as unpacking, box opening, and vacuum stoppering, meeting stringent requirements for residual oxygen content below 1%. Operating with medium and high production capacity, it reduces the need for ancillary equipment like washers and sterilizers by employing wash-free and sterilization-free nested syringes. This reduces both contamination risk and operational costs. Features like its integrated robot motion control system ensure stable, rapid processing with reliable performance. Maintenance is simplified with a no pump filling system, leading to a 73% reduction in operation time during disassembly and a significant reduction in wear particles. The SGFA10 is particularly suitable for biopharmaceutical products, including injectable vaccines and sterile injections, complying with strict GMP standards, making it an ideal choice for pharmaceutical manufacturers and healthcare facilities seeking to enhance their production efficiency.

Benefits

  • Enhances medication use efficiency by reducing residual liquid waste.
  • Minimizes contamination risk with wash-free, sterilization-free processes.
  • Increases production speed with automated continuous operations.
  • Achieves precise dosing with high filling accuracy of 0.2%.
  • Complies with GMP standards for pharmaceutical safety and quality.

General


Applications
Liquid formulations,Medical equipment,Pharmaceutical equipment,Biopharmaceuticals,Injections
End products
Sterile injections,Liquid medications,Biologics formulations,Pre-filled syringes,Injectable vaccines
Steps before
Unpacking,Box Opening
Steps after
Sealing,Stoppering,Vacuum Nitrogen Filling,Residual Oxygen Testing
Input ingredients
pre-filled syringes,liquid medicine,nested syringe,outer bag
Output ingredients
filled and sealed syringes,reduced residual liquid medicine,vacuum stoppered syringes
Market info
Shinva is known for manufacturing medical equipment, including sterilization and disinfection devices, radiotherapy products, and diagnostic imaging systems, demonstrating expertise in healthcare solutions and a strong reputation for quality in the medical industry.

Technical Specifications


Filling accuracy
0.2%
Wear particle reduction
94% reduction
Shear failure reduction
90% reduction
Operation time reduction
73% reduction
Disassembly time
8 minutes
Exposure time of liquid
Short
Residual oxygen content
Less than 1%

Operating Characteristics


Working Mechanism
Automatic unpacking,filling,and sealing
Integrated Steps
Unpacking,box opening,filling,sealing
Batch vs. Continuous Operation
Continuous Inline
Exposure Time
Short
Automation Level
Integrated robot motion control
Cleaning Method
Wash-free and sterilization-free

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact design
Basket,cone,or tank shape
N/A
Feed/discharge method
Automatic inline
Integrated robot motion control system
Yes
Nest plate inching platform
Double servo design
Gantry type filling and stoppering structure
Yes
Stopper hopper design
Vacuum suction

Custom Options


Control panel type
Integrated robot motion control system
Integration possibilities
Vacuum stoppering,vacuum nitrogen filling
Service and maintenance
Gantry type structure,maintenance free
Stoppering method
Close to filling station for immediate stoppering
Automatic unpacking/box opening
Yes