Intelligent pre-filled syringe production line
Optimize your sterile liquid medication production with a streamlined pre-filled syringe line, reducing contamination risks and ensuring precise filling and stoppering to enhance drug viability and manufacturing efficiency.

Fills and Seals Pre-Filled Syringes
The SGFA10 Pre-Filled Syringe Production Line from Shinva is an intelligently engineered solution for seamless integration into pharmaceutical and biotechnology operations. It stands out for its ability to fill and seal liquid medications in pre-filled syringes with exceptional precision—a filling accuracy of up to 0.2%. The line encompasses key processes such as unpacking, box opening, and vacuum stoppering, meeting stringent requirements for residual oxygen content below 1%. Operating with medium and high production capacity, it reduces the need for ancillary equipment like washers and sterilizers by employing wash-free and sterilization-free nested syringes. This reduces both contamination risk and operational costs. Features like its integrated robot motion control system ensure stable, rapid processing with reliable performance. Maintenance is simplified with a no pump filling system, leading to a 73% reduction in operation time during disassembly and a significant reduction in wear particles. The SGFA10 is particularly suitable for biopharmaceutical products, including injectable vaccines and sterile injections, complying with strict GMP standards, making it an ideal choice for pharmaceutical manufacturers and healthcare facilities seeking to enhance their production efficiency.
Benefits
- Enhances medication use efficiency by reducing residual liquid waste.
- Minimizes contamination risk with wash-free, sterilization-free processes.
- Increases production speed with automated continuous operations.
- Achieves precise dosing with high filling accuracy of 0.2%.
- Complies with GMP standards for pharmaceutical safety and quality.
- Applications
- Liquid formulations,Medical equipment,Pharmaceutical equipment,Biopharmaceuticals,Injections
- End products
- Sterile injections,Liquid medications,Biologics formulations,Pre-filled syringes,Injectable vaccines
- Steps before
- Unpacking,Box Opening
- Steps after
- Sealing,Stoppering,Vacuum Nitrogen Filling,Residual Oxygen Testing
- Input ingredients
- pre-filled syringes,liquid medicine,nested syringe,outer bag
- Output ingredients
- filled and sealed syringes,reduced residual liquid medicine,vacuum stoppered syringes
- Market info
- Shinva is known for manufacturing medical equipment, including sterilization and disinfection devices, radiotherapy products, and diagnostic imaging systems, demonstrating expertise in healthcare solutions and a strong reputation for quality in the medical industry.
- Filling accuracy
- 0.2%
- Wear particle reduction
- 94% reduction
- Shear failure reduction
- 90% reduction
- Operation time reduction
- 73% reduction
- Disassembly time
- 8 minutes
- Exposure time of liquid
- Short
- Residual oxygen content
- Less than 1%
- Working Mechanism
- Automatic unpacking,filling,and sealing
- Integrated Steps
- Unpacking,box opening,filling,sealing
- Batch vs. Continuous Operation
- Continuous Inline
- Exposure Time
- Short
- Automation Level
- Integrated robot motion control
- Cleaning Method
- Wash-free and sterilization-free
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact design
- Basket,cone,or tank shape
- N/A
- Feed/discharge method
- Automatic inline
- Integrated robot motion control system
- Yes
- Nest plate inching platform
- Double servo design
- Gantry type filling and stoppering structure
- Yes
- Stopper hopper design
- Vacuum suction
- Control panel type
- Integrated robot motion control system
- Integration possibilities
- Vacuum stoppering,vacuum nitrogen filling
- Service and maintenance
- Gantry type structure,maintenance free
- Stoppering method
- Close to filling station for immediate stoppering
- Automatic unpacking/box opening
- Yes