High-capacity filter paper pod production system

Optimize your pod production line with a high-speed solution that ensures precise dosing, efficient weight control, and reliable output, ideal for maintaining consistency in beverage quality while meeting high-demand production schedules.

Forms, Fills, and Weighs Beverage Pods

The PEGASO 1400 from Opem is designed specifically for high-speed production of filter paper pods, catering to the coffee and beverage industries. It features a robust linear design with a choice of single or double indexing, powered by a durable cam shaft system located in the lower unit, ensuring long-term reliability across multiple production shifts. The machine utilizes OPEM’s unique unstretchable chain, and its brushless servo motor-driven screw dispensers ensure precise pod weight accuracy down to 0.2 grams, with integrated in-line weight control and feedback adjustments to automatically reject out-of-tolerance pods. Capable of producing up to 1400 pods per minute, the PEGASO 1400 seamlessly integrates into automated processing and packaging lines, ideal for coffee, tea, and beverage pod manufacturing. Its sturdy construction and efficient design make it a valuable asset for high-throughput requirements, reducing downtime and maintaining product consistency.

Benefits

  • Increases production capacity with up to 1400 pods per minute.
  • Ensures accurate product weight, reducing material waste with precision control.
  • Enhances operational efficiency with continuous, automated processing.
  • Minimizes maintenance needs due to its robust and reliable construction.
  • Integrates seamlessly into existing production lines for streamlined operations.

General


Applications
Filter paper pods,Tea pods,Beverage pods,Coffee pods
End products
Green tea,Herbal tea),Chai latte,Beverage pods (hot chocolate,Latte),Americano,Filter paper pods filled with ground coffee or tea leaves,Matcha tea),Coffee pods (espresso,Tea pods (black tea
Steps before
Grinding,Blending,Mixing
Steps after
Packing,Sealing,Quality Control
Input ingredients
filter paper,coffee grounds,unstretchable chain
Output ingredients
pods,filter paper pods
Market info
Opem specializes in designing and manufacturing customized packaging machinery, particularly for the food and beverage industries. They are known for their innovative, high-quality, engineered-to-order systems that emphasize advanced technology and precision.

Technical Specifications


Pod Production Speed
up to 1400 pods/minute
Construction
Sturdy,reliable over time
Chain Type
OPEM-designed unstretchable chain
Servo Motor
Brushless servo motor
Weight Precision
Net weight precision 0.2g
In-line Weight Control
Feedback adjustment with out-of-tolerance rejection

Operating Characteristics


Working Mechanism
Linear with single or double index
Automation Level
PLC-controlled
In-line Weight Control
Feedback adjustment,rejection of out-of-tolerance pods
Dispenser Type
Screw dispensers driven by brushless servo motor
Net Weight Precision
0.2g
Construction
Sturdy with powerful cam shaft

Material Compatibility


Abrasion resistance
High
Biological compatibility
Food-grade materials
Cleanability
Easy to clean
Corrosive resistance (e.g. acids)
Yes

Physical Characteristics


Machine footprint
N/A
Belt type
Unstretchable chain
Construction type
Sturdy
Discharge method
Automatic rejection of out-of-tolerance pods
Control panel type
Includes in-line weight control
Feed type
Screw dispensers driven by brushless servo motor
Pod precision
Net weight precision 0.2g
Output capacity
Up to 1400 pods per minute

Custom Options


Control panel type
HMI / Touchscreen
Integration possibilities
In-line integration with weight control
Screw dispenser type
Brushless servo motor driven
Chain type
OPEM-designed unstretchable chain
Construction type
Sturdy construction
Mechanics location
Lower part of the unit