Semi-automatic filling solution for natural juices
For juice producers needing precision and adaptability, this semi-automatic solution ensures efficient filling of various container sizes, maintaining juice quality with high accuracy in dispensing pulp and non-pulp juices.
Fills and Bottles Juices with Precision
The ZBL 1000 from Zumex is a semi-automatic filling machine engineered for precise juice bottling across a range of bottle sizes and materials, from 200 ml to 2 liters. This machine uniquely offers a container conveyor with adjustable width, equipped with a centering device at the filling nozzle and a pneumatic barrier for intermittent container passage. Its two automatic total section nozzle tips are programmable for varied packing modalities, making it ideal for the precise filling of natural, fruit, and vegetable juices. With an average capacity of 300-350 liters per hour, it efficiently supports the food and beverage, juice production, and dairy processing industries. The system is further enhanced with a CIP automatic dispensing and digital control, ensuring dispensing precision of 99.5%. For demanding production environments, it integrates seamlessly into bottling lines, focusing on efficient liquid processing for juice producers and beverage manufacturers.
Benefits
- Enhances productivity with precise filling capabilities, reducing waste and maximizing yield.
- Supports versatile production needs from 200 ml to 2-liter bottles, accommodating diverse product lines.
- Minimizes labor intervention with automated nozzle programming and container handling.
- Ensures high accuracy with a 99.5% precision dispensing system, resulting in consistent product quality.
- Integrates seamlessly into existing lines, optimizing your operation's efficiency and reducing bottleneck risks.
- Applications
- Pulp juices,Natural juices,Citrus juices,Vegetable juices,Fruit juices
- End products
- Apple pulp juice,Pomegranate juice,Mango pulp juice,Lemon juice,Tomato juice,Pineapple juice,Orange juice,Grapefruit juice,Carrot juice,Lime juice
- Steps before
- Washing,Sorting,Juice Extraction
- Steps after
- Packing,Capping,Labelling
- Input ingredients
- bottles,natural juices,juice with pulp
- Output ingredients
- filled bottles,natural juice bottles
- Market info
- Capacity
- 300–350 l/h
- Filling volume
- 200 ml – 2 L
- Accuracy
- ±0.5%
- Automation
- Semi-automatic
- Nozzle type
- Total section nozzle tips
- Nozzle tips programmability
- Control panel
- CIP integration
- Yes,with automatic dispensing system
- Container type
- Different materials and sizes
- Working mechanism
- Semi-automatic
- Integrated steps
- Container centering and filling
- CIP principles
- Automatic dispensing and control system
- Batch vs inline flow
- Batch
- Automation level
- Programmable via control panel
- Container adaptability
- Adjustable conveyor for varying sizes
- Flow rate
- 300-350 l/h
- Filling accuracy
- 99.5% precision
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container size
- 200 ml – 2 L
- Filling purpose
- Juice with pulp
- Container size range
- 200 ml to 2 L
- Conveyor width adaptability
- Yes
- Footprint
- Compact
- Filling nozzle type
- Total section nozzle tips
- Filling speed
- 300-350 L/h
- Control panel type
- Programmable
- Integration possibilities
- Container conveyor adaptation
- Nozzle tips
- Automatic total section nozzle tips