Filling and assembling solution for Ivd and Poc products
Optimize precision and efficiency in cleanroom environments with a solution designed for high-speed forming, filling, and sealing of complex diagnostic products, ensuring reliable results for intricate in-vitro and point-of-care applications.
Forms, Assembles, Fills, and Seals IVD Products
The FS 200 by Rychiger is a cutting-edge filling and assembling machine tailored for the life sciences sector, particularly in-vitro diagnostics and point of care. This compact machine, designed for cleanroom use, integrates a rotary indexing table with eight stations to efficiently handle forming, assembling, filling, sealing, and punching tasks. Capable of producing up to 240 units per minute, it ensures high throughput of products such as assay kits, gel card panels, and reagent cartridges. The FS 200’s modular design allows for seamless expansion with additional units and smart trolleys for quick product changes. With features like easy-clean surfaces, separated drive compartments, and optional laminar flow, it meets stringent cleanliness standards. Rychiger offers comprehensive customization options to integrate specialized processes tailored to your manufacturing needs.
Benefits
- Maximizes production efficiency with a capacity of up to 240 units per minute.
- Ensures compliance with stringent cleanroom standards through a fully enclosed processing area and optional laminar flow.
- Streamlines maintenance and cleaning efforts with easily accessible, wipe-clean surfaces and separate drive compartments.
- Allows seamless scaling and flexibility with the capability to integrate additional units for increased production demands.
- Facilitates rapid product changes, reducing downtime and enhancing operational agility.
- Applications
- Point of care,Gel cards,In-vitro diagnostics,Pharmaceuticals
- End products
- Ivd test kits,Elisa kits,Pcr kits,Blood glucose test strips,Gel card panels,Hematology reagents,Assay kits,Microfluidic cartridges,Reagent cartridges,Immunoassays
- Steps before
- Product preparation,Raw material handling,Component inspection
- Steps after
- Product assembly,Quality control,Packaging
- Input ingredients
- complex aluminum-blisters,powders,liquids,lyophilized beads
- Output ingredients
- IVD kits,POC kits,gel cards,assembled and sealed units
- Market info
- Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.
- Speed
- 240 containers/min
- Number of Lanes
- 4 lanes
- Number of Stations
- 8 stations
- Machine Size
- 1.4 x 1.4 x 2.3 m
- Weight
- 1'200 kg
- Connected Load
- 3 x 400 V + Pe / 50 Hz
- Rated Power
- 20 kW
- Compressed Air Requirement
- ≥ 5 bar,15 l/min
- Filling Type
- Powders,liquids,and lyophilized beads
- Filling Accuracy
- High-precision pumps
- Cleanroom Compatibility
- Approved for cleanroom applications
- Automation Level
- Rotary indexing table
- Product Compatibility
- In-vitro diagnostics,point-of-care testing kits,gel cards
- Footprint
- Just over two square meters
- Working mechanism
- Rotary indexing table
- Integrated steps
- Forming,Assembling,Filling,Sealing
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- High automation with precision dosing
- Changeover time
- Quick retooling
- Cleanroom compatibility
- Approved for cleanroom applications
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Filling purpose
- IVD,POC,gel cards
- ISO Cleanroom Standards
- ISO 7 / ISO 8
- Machine footprint
- 1.4 x 1.4 m
- Height
- 2.3 m
- Weight
- 1,200 kg
- Stations
- 8 stations
- Lane configuration
- 4 lanes
- Rotary indexing table
- Included
- Discharge method
- Rotary discharge
- Control panel type
- Rotary indexing table
- Integration possibilities
- Can include additional downstream processes,such as a second FS 200 unit
- Footprint
- Just over two square meters
- Smart trolley
- Quick product change preparation