Automatic aseptic filling line for Iv bags
Ensure aseptic integrity and high-speed processing of IV bags with a filling line that minimizes human intervention while integrating seamlessly into your production line.
Fills and Tests IV Bags Aseptically
The Automatic Aseptic Filling Line for IV bags by Comecer is a high-speed solution engineered for pharmaceutical and healthcare environments. It utilizes an isolation technology system to maintain sterility throughout the decontamination, feeding, filling, testing, and inspection processes. With the capacity to handle up to 2300 bags per hour, it efficiently processes bags ranging from 50 ml to 1 liter without format changes. This system integrates peristaltic or volumetric filling with in-line integrity testing to ensure a reliable output. The incorporation of LAF and VPHP decontamination guarantees aseptic conditions are maintained, reducing the need for human intervention. Designed for the production of intravenous saline, glucose, and antibiotic solution bags, it meets stringent pharmaceutical industry standards, supporting compliance with GMP guidelines. Additionally, its PLC-controlled operation facilitates seamless integration into existing production lines, while built-in maintenance features promote efficient cleaning and reduced downtime.
Benefits
- Enhances operational efficiency by processing up to 2300 IV bags per hour without format changes.
- Maintains strict aseptic conditions, reducing contamination risk with isolation technology.
- Minimizes labor costs through automated, high-speed, continuous operation.
- Meets GMP standards, ensuring compliance within pharmaceutical environments.
- Streamlines cleaning procedures, decreasing downtime with integrated decontamination features.
- Applications
- Pharmaceutical solutions,Liquid formulations,Iv bags,Aseptic products,Biopharmaceuticals
- End products
- Intravenous glucose bags,Intravenous electrolyte solution bags,Intravenous saline bags,Intravenous nutrient solution bags,Intravenous antibiotics solution bags
- Steps before
- Decontamination,Feeding,Wrappers Removal
- Steps after
- Variable Batch Data Printing,Weld Quality Testing,Integrity Testing,Inspection
- Input ingredients
- pre-sterilized IV bags,wrapped IV bags,Hydrogen Peroxide Vapor (VHP)
- Output ingredients
- filled IV bags,printed and inspected IV bags
- Market info
- Comecer is known for manufacturing advanced containment and isolation systems, particularly in the pharmaceutical and nuclear medicine sectors, with expertise in custom-engineered equipment, ensuring high safety and compliance standards.
- Automation
- High-speed turnkey,PLC-controlled
- Bag size compatibility
- 50 ml to 1 liter
- Batch size
- Small and large batches
- Capacity
- Up to 2300 pieces per hour
- Containment
- Isolation technology from start to finish
- Decontamination method
- Hydrogen Peroxide Vapor (VPHP)
- Filling accuracy
- 100% weight verification
- Filling method
- Peristaltic or volumetric integration
- Integrity testing
- In-line integrity testing with overpressure method
- Printing capability
- Variable batch data printing
- Weld quality check
- Inspects printed data and tests weld quality
- Airflow control
- LAF isolation technology
- Automation level
- PLC / Minimal human intervention
- Batch vs. continuous operation
- Batch / Inline Continuous
- Isolation technology
- Complete process isolation
- Peristaltic or Volumetric integration
- Yes
- In-line integrity testing
- Yes
- Changeover time
- No format part changes
- Aseptic process
- Complete isolation and containment
- Decontamination method
- Hydrogen Peroxide Vapor
- Clean welding of tubes
- Two-step process
- Bag format flexibility
- 50 ml to 1 liter
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compact footprint
- Yes
- Control panel type
- PLC/Touchscreen
- Integration possibilities
- SCADA/ERP
- Bag size adaptability
- 50 ml to 1 liter
- Decontamination system
- VPHP
- Filling pump type
- Peristaltic/Volumetric
- Aseptic isolation technology
- LAF
- Bags per hour capacity
- Up to 2300