High quality sterile filling system
Experience unparalleled precision in aseptic filling with this advanced system, designed to enhance sterility, reduce manual intervention, and optimize high-speed operations across multiple product types like vials, syringes, and bags, ensuring seamless integration into your processing line.
Fills, Assembles, and Sterilizes Pharmaceutical Products
The SuperTrak PHARMA8™ from Comecer and ATS is an engineered-to-order sterile filling and aseptic isolator system that stands out for its integration of advanced asynchronous linear motion technology. This system excels in aseptic filling and assembly, efficiently processing pharmaceutical vials, prefilled syringes, IV infusion bags, and more, while complying with cGMP, FDA, CE, and UL standards. Utilizing a state-of-the-art isolator with Grade A air quality, it reduces particle generation and eliminates manual intervention, achieving speeds up to 2.5 m/s. Its automation level includes minimized moving parts to enhance reliability and energy efficiency. The system’s versatility supports a wide range of applications across industries like pharmaceuticals, biotech, radiopharma, and cell and gene therapy, making it an ideal choice for high-speed, continuous manufacturing. Comprehensive engineering support ensures seamless integration and customization, meeting the specific production line requirements of pharmaceutical manufacturers and related sectors.
Benefits
- Ensures product sterility and operator safety with integrated aseptic isolator.
- Cuts operational costs by minimizing manual intervention through automated processes.
- Increases production speed with asynchronous conveyance technology yielding up to 2.5 m/s.
- Complies with stringent regulatory standards, guaranteeing legal manufacturing practices.
- Adapts to diverse pharmaceutical applications, enhancing production line flexibility.
- Applications
- Syringes,Vials,Combination products,Ampules,Dry powder processing,Cartridges,Pills,Bags
- End products
- Vitamin pills,Drug-device combination kits,Glass ampoules,Cartridge injectors,Pharmaceutical vials,Prefilled syringes,Iv infusion bags,Antibiotic dry powder
- Steps before
- Emulsification,Purification,Drying,Grinding
- Steps after
- Sterilization,Packing,Coating
- Input ingredients
- vials,syringes,bags,cartridges,combination products,ampules,dry powder,pills
- Output ingredients
- sterile filled vials,sterile filled syringes,sterile filled bags,sterile filled cartridges,sterile filled combination products,sterile filled ampules,packaged dry powder,packaged pills
- Market info
- Comecer is known for manufacturing advanced containment and isolation systems, particularly in the pharmaceutical and nuclear medicine sectors, with expertise in custom-engineered equipment, ensuring high safety and compliance standards.
- Automation
- Automated manufacturing
- Speed
- Up to 2.5 m/s (8.2 ft/s)
- Acceleration
- Up to 30 m/s²
- Filling Purpose
- Sterile filling of vials,syringes,bags,cartridges,combination products,ampules,dry powder processing,pills
- Air Quality Compliance
- Grade A in Operation (EEC-cGMP conforms)
- Particle Generation
- Reduced due to minimal moving components
- Conveyor Type
- Asynchronous sterile filling system
- Airflow
- Laminar airflow over the entire area
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Working mechanism
- Asynchronous conveyance,linear motion technology
- Integrated steps
- Ready-to-mix filling and assembly
- Compliance with grade
- Air quality Grade A in Operation (EEC-cGMP)
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- GMP Compliance
- cGMP
- FDA Compliance
- Yes
- CE Marking
- Yes
- UL Certification
- Yes
- Machine Footprint
- Compact
- System Type
- Asynchronous filling system