Filling and closing solution for plastic bottles

Efficiently sort, fill, and close a variety of plastic bottles with precise dosing and gentle handling, ensuring product integrity and compliance in pharmaceutical and nutrient liquid production.

Sorts, Fills, and Closes Liquid Products

The FVK 50400 from Bausch+Ströbel is a fully automatic filling and closing machine designed for precision handling of liquid products in pharmaceutical and biotech industries. This intermittent motion system gently conveys containers using a walking beam, ensuring minimal mechanical stress. With options for rotary piston or peristaltic pumps, it accommodates a range of liquid formulations, including cough syrups and essential oils.

Capable of processing up to 10,000 items per hour, the FVK 50400 efficiently manages sorting, filling, closing, and inspection processes, with options for droppers, screw caps, and snap-on closures. The machine’s 100% In-Process Control (IPC) at maximum output ensures compliance with stringent quality standards while the sterilizable parts facilitate maintenance and adhere to clean room requirements.

With a design optimized for laminar air flow, it integrates seamlessly into both processing and packaging departments, offering compatibility with various inspection, checking, and alarm systems. Its flexible design supports GMP compliance, making it an ideal choice for manufacturers aiming for uncompromising production efficiency and quality assurance.

Benefits

  • Enhances production efficiency with a throughput of up to 10,000 items per hour.
  • Ensures product integrity with gentle container handling using a walking beam system.
  • Minimizes contamination risk with fully sterilizable components suitable for clean room environments.
  • Provides advanced quality control with 100% In-Process Control (IPC) at full output.
  • Customizable dosing options reduce variability and meet diverse liquid formulation requirements.

General


Applications
Nutraceuticals,Essential oils,Liquid formulations,Pharmaceuticals
End products
Liquid probiotic supplement,Cough syrup,Vitamin d supplement liquid,Eucalyptus essential oil,Peppermint essential oil,Liquid paracetamol suspension,Omega-3 fish oil supplement,Lavender essential oil
Steps before
Sorting,Container preparation,Container cleaning
Steps after
Labeling,Tray loading,Inspection,Reject discharge,Packing
Input ingredients
plastic bottles,liquid products,droppers,screw caps,snap-on caps,multi-dose dispensers
Output ingredients
filled plastic bottles,closed plastic bottles
Market info
Bausch Stroebel specializes in manufacturing high-quality pharmaceutical packaging and processing machinery, renowned for their precision, reliability, and innovation in filling and packaging lines for the pharmaceutical industry. They are respected for tailored solutions and advanced engineering.

Technical Specifications


Automation
Fully automatic
Max Output
10,000 items/h
Container Diameter
14.25 - 30 mm
Container Height
30 - 67 mm
Dosing System
Rotary piston pumps / Peristaltic pumps
Closure Types
Droppers / Screw caps / Snap-on caps / Multi-dose dispensers
Sterilizable Parts
Yes
In-Process Control (IPC)
100% at full output

Operating Characteristics


Working mechanism
Intermittent motion
Automation level
Fully automatic
Batch vs. continuous operation
Intermittent
Cleaning method
Sterilizable / Autoclavable components
Product handling
Gentle container transport
Sorting and filling steps
Automatic sorting,filling,and closing of plastic bottles
Closure types
Droppers,screw caps,snap-on caps,multi-dose dispensers

Material Compatibility


Cleanability
Sterilizable / Autoclavable

Physical Characteristics


Container diameter range
14.25 - 30 mm
Container height range
30 - 67 mm
Control panel type
Easy and centralized operation
Discharge method
Walking beam system

Custom Options


Dosing system type
Rotary piston or peristaltic pumps
Container closure type
Droppers,screw caps,snap-on caps,multi-dose dispensers
Output rate
Max. 10,000 items/h
Container size compatibility
Diameter
In-Process Control (IPC)
100% IPC at full output
Laminar air flow system
Optimal
Inspection options
Wide range available
Service Portal Vision System
Suitable for clean rooms
Software upgrades
Available
Qualification
IQ/OQ
Reject discharge system
Available
Closure feed system
From supply system