Nectar formulation line for fruit juices

Optimize your fruit-based product lines with a seamless process that integrates high-speed blending, pasteurization, and aseptic filling, ensuring consistent taste and quality across a range of beverages and purees.

Processes and Blends Fruit for Juices and Purées

The TFM Blending Lines from Tropical Food Machinery streamline your fruit processing operations with their high-capacity automated systems. Designed to blend and pasteurize a wide variety of fruit-based products, these lines are ideal for producing jams, purées, fruit juices, and tomato sauces.

With a robust design available in AISI 316 stainless steel, the lines ensure corrosion resistance for long-lasting durability. They feature a dual-station production process, starting with automated loading of semi-finished products into accumulation tanks, followed by precise formulation with liquid and powder additions.

Capable of handling between 500 kg/h to 10,000 kg/h, the TFM lines integrate seamlessly with existing systems, optimizing throughput and product consistency. The PLC-controlled operations allow continuous high-speed blending and pasteurization, with efficient energy management throughout the process.

Applications include food and beverage production, with end products such as mango jam and orange juice concentrate. These blending lines meet international production standards, ensuring your products can compete in global markets. Optional in-built CIP systems facilitate easy maintenance, reducing downtime and improving operational efficiency.

Benefits

  • Enhances production efficiency with high-capacity processing and seamless integration.
  • Meets international standards, enabling access to global markets.
  • Reduces labor costs through automated, PLC-controlled operations.
  • Minimizes maintenance downtime with CIP system for quick cleaning.
  • Ensures long-term durability with corrosion-resistant stainless steel construction.

General


Applications
Concentrated juice,Jam,Fruit beverage,Fruit purée,Fruit in pieces or chunks,Tomato sauce,Fruit juice
End products
Pineapple chunks,Mango jam,Strawberry purée,Orange juice,Mixed berry beverage,Apple juice concentrate,Italian tomato passata
Steps before
Loading and storage of semi-finished products,Loading stations for drums or bins,Collection tanks for the storage of semi-finished products
Steps after
Pasteurization,Filling,Aseptic or non-aseptic filling for bottles/pouches/doypacks
Input ingredients
semi-finished products,drums,bins,liquid ingredients,powder ingredients,water
Output ingredients
finished compounds,fruit juices,fruit concentrates,pasteurized products,bottles,bags,doypacks
Market info
Tropical Food Machinery is known for manufacturing engineered-to-order (ETO) industrial equipment, specializing in fruit and vegetable processing machinery. They are reputed for innovation, quality, and global service in the food processing industry.

Technical Specifications


Material
AISI 316 stainless steel
Capacity
500–10,000 kg/h
Automation
Automated recipe program
Formulation stations
2
Mixing tanks
Up to 3 independent
Filling type
Aseptic or non-aseptic
Filling packaging
Bottles,bags,doypacks

Operating Characteristics


Automation level
Settable recipes / PLC-controlled
Integration capability
Can be integrated with pre-existing process lines
Operation type
Batch / Inline Continuous
Filling options
Aseptic / Non-aseptic filling
Work capacity
500 Kg/h up to 10,000 Kg/h
Cleaning method
CIP / Manual
Material
AISI 316 stainless steel

Material Compatibility


Corrosive resistance (e.g. acids)
AISI 316 stainless steel

Product type Characteristics


Container type
Bottles,bags,doypacks

Physical Characteristics


Material of contact parts
AISI 316 stainless steel
Number of formulation stations
2
Formulation tanks
Up to 3 independent tanks
Packaging types
Bottles / Bags / Doypacks
Integration capability
Can be integrated with pre-existing process lines
Loading stations
For drums or bins

Custom Options


Control panel type
Automated with settable recipes
Integration possibilities
Compatible with pre-existing process lines