Co2 dosing system for effervescent beverage bottling

For beverage manufacturers requiring precise carbonation, this solution ensures consistent effervescence by expertly managing CO2 dosing right before bottling.

Proportions and Doses CO2 for Carbonation

The CARBOX from INNOTEC is an engineered-to-order CO2 dosing system tailored to meet the nuanced requirements of beverage carbonation. This system is distinct for its ability to adjust dosing from 0.5 to 10 g/l, enabling precise control over carbonation across various product flows. Utilizing a microporous membrane in its dosing mechanism, it reduces turbulence and ensures fine effervescence without coarse bubbles. CARBOX is adept at handling the continuous, automated operations of beverage lines, making it ideal for wine-making, soda production, and carbonated spirit preparations. The system’s AISI 316 stainless steel construction ensures durability and corrosion resistance, while its compatibility with Cleaning-in-Place (CIP) and micro-filtration systems enhances hygiene and maintenance efficiency. Its integration capacity within existing production lines includes features like a double in-out sensor for differential processing and full process traceability, integrating seamlessly with upstream and downstream processes. Additionally, it offers adaptability to variable flow rates, ensuring consistent product quality even in dynamic bottling scenarios.

Benefits

  • Delivers precise CO2 dosing for consistent beverage carbonation, enhancing product quality.
  • Adapts to variable flow rates, ensuring operational flexibility and minimizing production delays.
  • Facilitates easy cleaning and maintenance with CIP compatibility, reducing downtime.
  • Ensures complete gas dissolution with an autoclave stabilization feature, improving end-product consistency.
  • Constructed from AISI 316 stainless steel for enhanced durability and resistance in demanding production environments.

General


Applications
Beverages,Wine-making,Mineral waters,Spirits,Juices,Soft drinks,Beer
End products
Club soda,Tonic water,Carbonated beer,Effervescent spirits,Sparkling cocktails,Fizzy juices,Seltzer water,Carbonated soft drinks,Sparkling wine
Steps before
Purification,Drying,Emulsification,Grinding
Steps after
Packing,Sterilization,Coating
Input ingredients
CO2,product flow
Output ingredients
bottled product,effervescent beverages
Market info
INNOTEC (Omnia Technologies) is known for manufacturing industrial engineered-to-order (ETO) equipment, specializing in delivering customized engineering solutions with a reputation for innovative design, precision, and reliability in meeting complex industrial requirements.

Technical Specifications


CO2 Dosing Range
0.5 to 10 g/l
Flow Rate Adaptation
Variable
Stainless Steel Type
AISI 316
Membrane Material
Technopolymer
Automation
Automatic Calculation
Integration Capability
C.I.P. and Micro-filtration Systems
Sensor Type
Double In-Out Sensor
Cleaning Method
Easy Washing and Sanitising
Process Traceability
Full
Gas Dissolution Method
Autoclave Stabilisation
Effervescence
Fine and Persistent

Operating Characteristics


Working mechanism
Microporous membrane dosing
Inline flow integration
Yes
CIP/SIP compatibility
Yes
Proportional dosing
0.5 to 10 g/l of CO2
Flow rate adaptation
Variable during bottling
Automation level
Automatic CO2 calculation

Material Compatibility


Corrosive resistance (e.g. acids)
AISI 316 stainless steel

Physical Characteristics


Material
AISI 316 stainless steel
Microporous membrane material
Technopolymer
Flow adaptation
Variable flow rates during bottling
Footprint
Compact
Control panel interface
Compatible with C.I.P and micro-filtration systems
Integration
Possibility of integration with cooler
Sensor
Double in-out sensor for differential processing

Custom Options


Integration with C.I.P. systems
Yes
Integration with micro-filtration systems
Yes
Adaptation to variable flow rates
Automatic
Interface compatibility
Yes
Integration possibility with cooler
Yes
Microporous membrane material
Technopolymer