Hot fill bottling unit for juices and isotonic beverages
Ideal for producers handling delicate or specialty liquids, this hot fill bottling unit ensures consistent fill levels while accommodating variations in bottle dimensions, enhancing your production line’s efficiency and precision.
Fills Hot Liquids into Specialty Bottles
The XF4100H and XF2100H from XpressFill are hot fill level bottling machines engineered for precise filling of liquids at temperatures up to 90 °C (194 °F). These machines utilize a level fill sensor probe to maintain consistent fill levels, making them ideal for bottling juices, isotonic beverages, and specialty bottles such as hand-blown glass. With a manual operation suited for bench-top applications, each unit handles a variety of products including orange juice and balsamic vinegar. The unique design accommodates variations in bottle dimensions and ensures clean, efficient fills via a self-priming diaphragm pump. Available options include inert gas flush systems and variable flow rate control, enhancing versatility for diverse bottling needs. Constructed with food-grade components, these machines integrate easily into packaging and final conditioning departments. Not explosion-proof, they require a well-ventilated setup and regular cleaning, achievable in under 8 minutes, to enable quick changeovers between products. Built in California, each unit is customized to order, with lead times ranging from one to four weeks.
Benefits
- Ensures precision in fill levels, accommodating bottle size variances to maintain product consistency.
- Supports high-temperature bottling, preserving product quality and safety for thermal-sensitive liquids.
- Reduces changeover time with quick and easy cleaning, enhancing operational efficiency.
- Offers customizable options to meet specific production needs, increasing flexibility for diverse applications.
- Built to order with robust materials, enhancing durability and reliability in production environments.
- Applications
- Isotonic beverages,Vinegar,Carbonated beverages,Wine,Health and beauty products,Coffee,Oil,Specialty bottles,Liquid food products,Juices,Tea
- End products
- Olive oil,Hand-blown glass bottles,Chardonnay,Orange juice,Sports drinks,Salad dressings,Iced tea,Balsamic vinegar,Sparkling water,Cold brew coffee,Shampoo,Liquid soap
- Steps before
- Heating,Preparation,Adjusting shelf height,Placing bottle
- Steps after
- Packing,Labeling,Quality control
- Input ingredients
- juices,isotonic beverages,liquid food products,liquids at temperatures up to 90 °C (194 °F)
- Output ingredients
- bottled juices,bottled isotonic beverages,bottled liquid food products
- Market info
- Xpressfill is known for manufacturing affordable, high-quality bottle filling machines suitable for small to medium-sized production. They specialize in versatile, easy-to-use equipment that serves industries like wine, beverage, and cosmetics, earning a reputation for reliability and customer service.
- Filling temperature
- Up to 90°C (194°F)
- Sensor type
- Level fill sensor probe
- Automation
- Manual with automatic shut-off
- Compatible bottle sizes
- Adjustable for various bottle dimensions
- Pump type
- Self-priming diaphragm pump
- Power supply
- AC Power 115 VAC
- Cleaning time
- Less than 8 minutes
- Flow control
- Variable flow rate control valves available
- Material
- Stainless steel and food-grade components
- Ventilation requirement
- Well-ventilated area
- Explosion proof certification
- No
- Number of spouts
- 2 or 4 spouts
- Working mechanism
- Level fill with sensor probe
- Integrated steps
- Adjustable shelf,snap switch trigger
- CIP/SIP
- Manual cleaning
- Batch vs. continuous operation
- Batch
- Automation level
- Semi-automatic
- Changeover time
- Easy adjustment for different bottle sizes
- Cleaning method
- Quick manual cleaning
- Energy efficiency
- Standard AC power usage
- Cleanability
- Easy Cleaning
- Corrosive resistance (e.g. acids)
- Stainless steel front
- Biological compatibility
- Food-grade components in flow path
- FDA compliance
- Potentially suitable for high-temperature liquid food products
- Footprint
- Varies by model,compact design
- Spout Number
- 2 or 4
- Built Material
- Stainless steel front with adjustable tray
- Sensor Type
- Level sensor probe
- Control Mechanism
- Shelf adjustment
- Fill Temperature Capacity
- Up to 90 °C (194 °F)
- Power Supply
- AC Power 115 VAC
- Machine Type
- Bottle Filler
- Inert Gas Flush
- Nitrogen or similar gas
- Variable Flow Rate Control Valves
- Slow down or speed up filling rate
- Custom Filler Spouts
- For unusual-sized bottles or types