Blister packaging for solid dosage forms
Optimize your packaging line with high-speed, continuous blister packaging that ensures superior sealing and precise inspection, ideal for handling a wide range of pharmaceutical and nutraceutical products like tablets, capsules, and vials.
Packages and Seals Pharmaceutical Dosage Forms
The CARTOBLIS from ACG is a cutting-edge rotary blister packaging machine engineered to streamline the packaging of pharmaceutical and nutraceutical dosage forms like tablets, capsules, ampoules, vials, and syringes. Utilizing vacuum-based rotary thermoforming technology with a unique single-drum system, it delivers superior blister quality and minimizes foil wastage. The machine ensures a continuous, high-speed process with an output of up to 6.5 m/min, integrating seamlessly with cartoning systems for full automation of the blister-cartoning operation. Compatible with forming materials like PVC and Triplex, the CARTOBLIS offers flexibility in packaging configurations, allowing deep cavities up to 28 mm. It meets GMP standards, making it an ideal solution for regulated industries, and features a user-friendly design that facilitates quick changeovers and efficient maintenance.
Benefits
- Enhances production efficiency by integrating blister and cartoning processes, reducing handling time.
- Minimizes material costs with edge-to-edge punching, cutting foil wastage significantly.
- Achieves high packaging quality using fewer format parts, ensuring uniformity and precision.
- Adapts to diverse product forms, allowing flexible packaging for solids and liquids.
- Streamlines operations with continuous feed and automated blister-cartoning, lowering labor requirements.
- Applications
- Syringes,Pharmaceutical tablets,Soft gelatine capsules,Vials,Ampoules,Hard capsules
- End products
- Ibuprofen tablets,Vitamin d capsules,Heparin syringes,Vaccine vials,Multivitamin soft gel capsules,Paracetamol tablets,Insulin ampoules,Omega-3 soft gel capsules
- Steps before
- Capsule check-weighing,Tablet compression,Encapsulation
- Steps after
- Cartoning,Vision inspection
- Input ingredients
- tablets,hard capsules,soft gelatine capsules,ampoules,vials,syringes,PVC,PVC/PVdC,Triplex (PVC/PE/PVdC)
- Output ingredients
- blister packs,packaged tablets,packaged capsules,packaged ampoules,packaged vials,packaged syringes
- Market info
- ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.
- Output
- Up to 6.5 m/min (Thermoforming)
- Forming depth
- Up to 12 mm (Thermoforming)
- Format area
- 200 mm x 100 mm
- Forming materials
- PVC,PVC/PVdC,Triplex (PVC/PE/PVdC)
- Lidding materials
- Push-through foil,child-resistant foil,peelable (paper)
- Vacuum-based technology
- Yes
- Automation
- Integration with carton packaging machine
- Automation level
- Fully automated / Semi-automated
- Batch vs. continuous operation
- Continuous
- Changeover time
- Fast
- CIP/SIP
- Manual / Automated
- Cleaning method
- CIP
- Energy efficiency
- High
- Integration capability
- Seamless integration with carton packaging machines
- Air incorporation control
- Vacuum-based rotary thermoforming
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Blister packaging suitability
- Tablets / Hard Capsules / Soft Gelatine Capsules
- Deep cavity packing capability
- Up to 28 mm
- Machine footprint
- Compact
- Drum technology
- Single-drum
- Forming depth
- Up to 12 mm
- Format area
- 200 mm x 100 mm
- Punching method
- Fast and Edge-to-edge
- Cavity depth
- Up to 28 mm
- Integration capability
- Online cartoner
- Feed/Discharge method
- Continuous feed
- Integration with carton packaging machine
- Yes
- Single-drum technology
- Exclusive