Container filling system for pasty and chunky products
Achieve precise, drip-free filling of diverse pasty and chunky products into cans, jars, and trays, ensuring optimal product appearance and weight accuracy while maintaining seamless integration into high-speed, continuous production lines.
Fills Cans and Jars with Weight Precision
The FKF607 Vacuum Filling Line from VEMAG Maschinenbau GmbH is engineered to enhance precision in weight accuracy while filling dense and sinewy products such as corned beef into a variety of containers. Utilizing a vacuum filling machine integrated with their HPE series, the system eliminates air pockets, ensuring product integrity within cans, jars, or cups. Capable of processing up to 120 containers per minute, the FKF607 adapts to various container heights swiftly, facilitating seamless production changes. Its robust design ensures consistent performance, aligning with industrial demands for both large-scale and small-scale operations. Engineered with quick-cleaning capabilities, it supports easy maintenance and minimizes downtime, ensuring compliance with hygiene standards. The system is expandable and customizable, with filling tube options to match container diameters, empowering food manufacturers to achieve optimal product packaging efficiency.
Benefits
- Enhances operational efficiency by filling up to 120 containers per minute.
- Ensures product consistency with drip-free, weight-accurate filling.
- Reduces changeover times with quick format adjustments for various container sizes.
- Supports hygiene standards with fast and easy cleaning features.
- Minimizes waste and improves product appearance by eliminating air pockets in filled containers.
- Applications
- Baked goods,Sauces,Snacks,Pet food,Wet pet food,Confectionery,Fine baked goods,Vegetarian,Convenience,Vegan products,Gourmet salads,Cream cheese,Cooked ham,Cheese products,Sausages,Fresh meat,Natural raw pet food
- End products
- Cream cheese frosting,Chocolate éclairs,Jalapeño cream cheese,Protein snack bars,Mozzarella sticks,Raw cat food pouches,Gravy sauces,Greek salad in jars,Corned beef,Wet dog food cans,Brioche buns,Marzipan candies,Vegan patties,Tofu sausage,Chicken sausages
- Steps before
- Grinding,Mixing,Blending
- Steps after
- Packing,Sealing,Labeling
- Input ingredients
- cream cheese,gourmet salads,cooked sausage,coarse products,sinewy products,liquid products,pasty products,masses,dough,sauces,salads,chunky ingredients
- Output ingredients
- cans,jars,cups,trays,thermoformed packs,baking tins
- Market info
- VEMAG Maschinenbau is known for its expertise in manufacturing high-quality machinery for food processing, particularly for meat and bakery products, providing innovative, reliable, and efficient solutions to enhance production capabilities in the industry.
- Filling speed
- 60-120 portions/minute
- Filling accuracy
- Maximum weight accuracy
- Format change time
- A few minutes
- Automation
- Fully automatic
- Portioning method
- Drip-free
- Container compatibility
- Can,jar,cup,tray
- Production line type
- Single-lane and multi-lane
- Raw material compatibility
- Liquid to highly viscous masses
- Cleaning process
- Fast and easy cleaning
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- Changeover time
- Quick and Easy
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Drip-free filling
- Yes
- Flexible container types
- Can,jar,cup,and tray
- Quick format changes
- Yes
- Direct portioning into containers
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Single-lane and multi-lane options
- Footprint adjustment
- Quick format changes for different can heights
- Machine size
- Compact design for efficient space usage
- Discharge method
- Weight accurate filling heads and flow divider
- Control panel type
- Automated with PLC control
- Container compatibility
- Jars,cans,cups,trays
- Fill head design
- Deep diving and quick closing to prevent dripping
- Feed method
- Vacuum filling machine integration
- Control panel type
- HMI / Touchscreen / PLC
- Integration possibilities
- SCADA / ERP systems
- Filling head attachments
- Various sizes
- Filling flow divider technology
- Patented