Nested vial and syringe filling and closing system
Achieve precise aseptic filling and closing for clinical products with a compact system designed for high-speed handling of nested vials and syringes, enhancing operational efficiency and minimizing contamination risks.
Fills and Closes Nested Vials and Syringes
The Type 535 from BAUSCH Advanced Technology Group is engineered for aseptic fill-finish processes in the pharmaceutical and biotech sectors. This compact machine features a rotary piston pump or peristaltic pump to fill and close up to 4,600 containers per hour, using a clean room robot or X-Y transport system for precise handling. It’s ideal for vaccines, monoclonal antibodies, and other sensitive drugs, ensuring low contamination risk by filling and closing under vacuum. Integration into your production line is seamless with manual nest loading/unloading and in-feed/out-feed turn tables. The Type 535 supports automated, high-speed operation with options for customizing handling modules and system integration, adhering to GMP standards and designed for clean-in-place (CIP) processes to simplify maintenance and enhance sterility.
Benefits
- Enhances production efficiency by processing up to 4,600 containers per hour.
- Minimizes contamination risk with vacuum filling and closing in a cleanroom environment.
- Offers flexible integration with manual or automated nest loading and unloading.
- Ensures compliance with stringent pharmaceutical standards, supporting GMP requirements.
- Simplifies maintenance with integrated clean-in-place (CIP) system for reliable sterility.
- Applications
- Biopharmaceuticals,Aseptic fill-finish packaging,Clinical trial products,Pharmaceuticals
- End products
- Blood plasma derivatives,Gene therapy products,Vaccines,Clinical trial drug samples,Insulin,Monoclonal antibodies,Biosimilars,Oncology drugs,Parenteral nutrition solutions,Hormones
- Steps before
- Nest Loading,Product Preparation,Container Handling
- Steps after
- Closing,Product Inspection,Packaging
- Input ingredients
- nested vials,nested syringes,nested containers
- Output ingredients
- filled containers,closed containers,aseptic products
- Market info
- Bausch Group is known for its precision engineering and manufacturing of custom industrial equipment, specializing in engineered-to-order solutions for various industries, prioritizing quality, innovation, and client-specific needs.
- Output Capacity
- 4,600 containers/hr
- Loading Method
- Manual nest loading and unloading
- Feeding System
- Turn table in-feed and out-feed
- Filling Method
- Rotary piston pump,peristaltic pump,or time pressure
- Transport System
- 6-Axis clean room robot or X-Y transport system
- Sorting System
- Sorting bowls for closures
- Filling Environment
- Filling and closing under vacuum
- Machine Design
- Compact machine design with integrated Laminar Flow
- Safety Feature
- Machine guarding for optimum user safety
- Automation level
- Manual / PLC / SCADA
- Cleaning method
- CIP / Manual
- Filling and closing method
- Vacuum to reduce contamination and bubbles
- Loading and unloading process
- Manual nest loading and unloading
- Material handling
- Turn table in-feed and out-feed
- Output capacity
- 4,600 containers/hr
- Sortation system
- Sorting bowls for closures
- Transport system
- 6-Axis robot or X-Y transport system
- Filling methodology
- Rotary piston pump / peristaltic pump / time pressure
- Compact footprint
- Yes
- Control panel type
- Integrated Laminar Flow
- Discharge method
- Turn table in-feed and out-feed
- Control panel type
- Touchscreen HMI
- Integration possibilities
- 6-Axis clean room robot or X-Y transport system
- Machine design
- Compact with integrated Laminar Flow
- Filling and closing environment
- Filling and closing under vacuum