Nested vial and syringe filling and closing system

Achieve precise aseptic filling and closing for clinical products with a compact system designed for high-speed handling of nested vials and syringes, enhancing operational efficiency and minimizing contamination risks.

Fills and Closes Nested Vials and Syringes

The Type 535 from BAUSCH Advanced Technology Group is engineered for aseptic fill-finish processes in the pharmaceutical and biotech sectors. This compact machine features a rotary piston pump or peristaltic pump to fill and close up to 4,600 containers per hour, using a clean room robot or X-Y transport system for precise handling. It’s ideal for vaccines, monoclonal antibodies, and other sensitive drugs, ensuring low contamination risk by filling and closing under vacuum. Integration into your production line is seamless with manual nest loading/unloading and in-feed/out-feed turn tables. The Type 535 supports automated, high-speed operation with options for customizing handling modules and system integration, adhering to GMP standards and designed for clean-in-place (CIP) processes to simplify maintenance and enhance sterility.

Benefits

  • Enhances production efficiency by processing up to 4,600 containers per hour.
  • Minimizes contamination risk with vacuum filling and closing in a cleanroom environment.
  • Offers flexible integration with manual or automated nest loading and unloading.
  • Ensures compliance with stringent pharmaceutical standards, supporting GMP requirements.
  • Simplifies maintenance with integrated clean-in-place (CIP) system for reliable sterility.

General


Applications
Biopharmaceuticals,Aseptic fill-finish packaging,Clinical trial products,Pharmaceuticals
End products
Blood plasma derivatives,Gene therapy products,Vaccines,Clinical trial drug samples,Insulin,Monoclonal antibodies,Biosimilars,Oncology drugs,Parenteral nutrition solutions,Hormones
Steps before
Nest Loading,Product Preparation,Container Handling
Steps after
Closing,Product Inspection,Packaging
Input ingredients
nested vials,nested syringes,nested containers
Output ingredients
filled containers,closed containers,aseptic products
Market info
Bausch Group is known for its precision engineering and manufacturing of custom industrial equipment, specializing in engineered-to-order solutions for various industries, prioritizing quality, innovation, and client-specific needs.

Technical Specifications


Output Capacity
4,600 containers/hr
Loading Method
Manual nest loading and unloading
Feeding System
Turn table in-feed and out-feed
Filling Method
Rotary piston pump,peristaltic pump,or time pressure
Transport System
6-Axis clean room robot or X-Y transport system
Sorting System
Sorting bowls for closures
Filling Environment
Filling and closing under vacuum
Machine Design
Compact machine design with integrated Laminar Flow
Safety Feature
Machine guarding for optimum user safety

Operating Characteristics


Automation level
Manual / PLC / SCADA
Cleaning method
CIP / Manual
Filling and closing method
Vacuum to reduce contamination and bubbles
Loading and unloading process
Manual nest loading and unloading
Material handling
Turn table in-feed and out-feed
Output capacity
4,600 containers/hr
Sortation system
Sorting bowls for closures
Transport system
6-Axis robot or X-Y transport system
Filling methodology
Rotary piston pump / peristaltic pump / time pressure

Physical Characteristics


Compact footprint
Yes
Control panel type
Integrated Laminar Flow
Discharge method
Turn table in-feed and out-feed

Custom Options


Control panel type
Touchscreen HMI
Integration possibilities
6-Axis clean room robot or X-Y transport system
Machine design
Compact with integrated Laminar Flow
Filling and closing environment
Filling and closing under vacuum