Diagnostic reagent filling system for accurate and efficient processing
Streamline the production of diagnostic reagents with precise filling and sealing, ensuring consistent quality and minimizing contamination risks across complex operations.
Fills and Seals Diagnostic Reagent Kits
The Diagnostic Reagent Filling and Sealing System from TRUKING Technology is engineered to meet the demanding needs of the pharmaceutical and biotech industries, particularly for in vitro diagnostics. This equipment excels in ensuring precision and reliability through servo-driven technology that controls needle movement and prevents liquid foaming during the filling process. Suitable for a range of applications, including biopharmaceuticals and traditional Chinese medicine, it aids in filling and sealing processes for products like diagnostic reagent kits and pre-filled syringes.
Designed for continuous, high-speed operations, this system seamlessly integrates into your production line, offering automatic bottle feeding and film covering, with optional weighing modules for multi-chamber filling precision. The equipment supports various filling methods, including glass and peristaltic pumps, adapting to diverse product specifications. Enhanced with PID algorithms for temperature control, it ensures stable and high-precision sealing.
Constructed with CIP systems for easy cleaning and low downtime, the system offers configurability in components like needle control and film positioning. Built to comply with industry standards, it serves pharmaceutical, biotech, and diagnostic reagent manufacturers looking to enhance their process efficiency and product quality.
Benefits
- Enhances production accuracy with servo-controlled filling, minimizing waste and rework.
- Increases operational efficiency with continuous automatic processes and minimal manual intervention.
- Simplifies maintenance and cleaning through integrated CIP systems, reducing downtime.
- Ensures product quality with precise temperature control, resulting in consistent sealing integrity.
- Adapts to diverse production needs with configurable filling options, accommodating various product types.
- Applications
- In vitro diagnostics (ivd),Biopharmaceuticals,Traditional chinese medicine,Oral liquid formulations,Pharmaceuticals
- End products
- Diagnostic reagent kits,Lyophilized vaccines,Softbag solutions,Ampoules,Pre-filled syringes,Lyophilized medications,Oral liquid solutions,Herbal extracts
- Steps before
- Bottle feeding,Preparation System,Sanitary Vessels,Extraction,Concentration,Drying,Purification and Separation,Reaction Tank,Crystallization Tank
- Steps after
- Sealing,Weighing,Inspection,Secondary Packaging,Warehouse Management
- Input ingredients
- reagent bottles,IVD industry products,hard plastic bottles,glass bottles,irregular-shape bottles,standard bottles
- Output ingredients
- filled reagent bottles,sealed reagent bottles,multi-chamber filled bottles
- Market info
- Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.
- Needle Lift System
- Servo-controlled
- Positioning Accuracy
- Precise
- Filling Method
- Glass pump,plunger pumps,peristaltic pump,rotary valve ceramic pump
- Temperature Measurement
- PT100 thermal resistance,resolution of 0.1 ℃
- Sealing Precision
- High precision with PID and dynamic compensation
- Aluminum Film Handling
- Multi-step,servo electric cylinder-controlled
- Automated Bottle Feeding
- Available
- Integrated Weighing
- Before,After Weighing Option
- Needle Positioning Control
- Servo-controlled
- Multi-chamber Capability
- Single,Multi-chamber Filling
- Temperature Control
- PT100 with PID Algorithm
- Foam Prevention
- Controllable Needle Distance
- Sealing Precision
- Servo Electric Cylinder
- Filling Method Flexibility
- Glass Pump,Plunger Pump,Peristaltic Pump,Rotary Valve Ceramic Pump
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Needle lift control
- Servo-controlled
- Reagent kit transfer
- SIT synchronous belt
- Positioning accuracy
- Precise
- Aluminum film handling
- Servo electric cylinder
- Temperature measurement
- PT100 thermal resistance
- Sealing precision
- High precision with PID algorithm
- Control panel type
- HMI / Touchscreen
- Integration possibilities
- SCADA / PLC Systems
- Filling method
- Glass pump / Plunger pumps / Peristaltic pump / Rotary valve ceramic pump
- Weighing module
- Before weighing / After weighing
- Aluminum film sealing
- Multi-step / Servo electric cylinder
- Temperature measurement method
- PT100 thermal resistance