2-head liquid and viscous product filling system
Streamline your filling operations with precision and versatility designed for liquid, semi-liquid, and viscous products—enhancing production efficiency with adaptable packaging options and maintaining consistent quality control.
Fills and Packages Liquids and Viscous Products
The PVD and PDD series from Kulp Makina are specialized two-head volumetric filling machines, designed to meet the diverse needs of industries like food, cosmetics, and chemicals. These machines excel with their pneumatic operation, enabling precise filling and packaging of liquids, viscous products, and those containing particulates. The system utilizes a controlled volumetric filling process, with capacities ranging from 840 to 1600 packages per hour, depending on model and filling volume.
Applications include a wide range of products—from food items like chocolate spread and tomato paste to cosmetic creams and industrial lubricants—demonstrating its versatility. The machines are fully pneumatic and integrate seamlessly into existing production lines, featuring a user-friendly touch screen interface for ease of operation. An automatic level control system synchronizes with the transfer pump, optimizing product priming from an 80-liter hopper, while an anti-dropping system ensures filling accuracy within ± 1%.
Constructed with 316L stainless steel for parts in contact with products, these machines offer high corrosion resistance, meeting stringent food hygiene standards. Optional features such as CIP (Clean-In-Place) systems and double-jacketed hoppers enhance cleaning and efficiency. Additionally, customization options are available, including interchangeable nozzles and adjustable-speed nozzles for handling foamy products, making these machines adaptable for specialized requirements.
Benefits
- Ensures precise filling accuracy of ± 1%, reducing product waste and ensuring consistency.
- Supports diverse product types, enhancing operational flexibility across multiple industries.
- Minimizes cleaning time through easy disassembly and optional CIP system, boosting line efficiency.
- Increases production versatility with adjustable filling volumes and interchangeable nozzles.
- Reduces operational costs by optimizing pneumatic and electronic systems for lower energy use.
- Applications
- Household products,Cosmetic products,Biomedical products,Industrial products,Food products,Sanitary products
- End products
- Gels,Pre-cooked meals,Edible oils,Glaze,Waxes,Engine oil,Pesticides,Peanut butter,Ointments,Pomegranate concentrate,Molasses,Tomato paste,Mashed vegetables,Cake batter,Body wash,Toppings,Foundation,Glycerin,Glass cleaner,Soups,Dough,Cream cheese,Balsamic vinegar,Conditioner,Vaseline,Cream honey,Ayran,Face mask,Yogurt,Syrups,Lotions,Bb cream,Glue (pva),Disinfectant,Tapenade,Chocolate spread,Varnish,Body mask,Hair cream,Hazelnut hash,Mustard,Liquid soap,Paints,Fertilizers,American salad,Vinegar,Ketchup,Cosmetic creams,Veterinary products,Labne,Clotted milk,Ink,Pepper paste,Mayonnaise,Cheese spread,Cosmetic oils,Shampoo,Honey,Body lotion,Anti-freeze,Hydrogen peroxide,Peelings
- Steps before
- Preparation,Mixing,Blending,Emulsification,Grinding
- Steps after
- Sterilization,Packing,Labeling,Quality Check
- Input ingredients
- liquids,semi-liquids,viscous products,products with particles
- Output ingredients
- chocolate spread,peanut butter,hazelnut hash,honey,cream honey,mayonnaise,ketchup,mustards,sauces,jam,marmalade,tomato paste,pepper paste,cream cheese,cheese spread,labne,yogurt,milk,ayran,clotted milk,molasses,vinegar,balsamic vinegar,syrups,pomegranate concentrate,edible oils,pre-cooked meals,american salad,mashed vegetables,tapenade,glaze,toppings,soups,cake dough,cosmetic oils,cosmetic creams,shampoo,conditioner,liquid soap,bodywash,hair cream,body lotion,peelings,face mask,body mask,waxes,gels,vaseline,foundation,BB cream,ointments,lotions,glycerin,disinfectant,biomedical products,sanitary products,veterinary products,paints,glue,PVA,hydrogen peroxide,ink,fertilizers,pesticides,varnish,household product,engine oil,glass cleaner,anti-freeze
- Market info
- Capacity
- 840 - 1600 packages per hour
- Filling Accuracy
- ± 1%
- Filling Method
- Volumetric
- Operation Mode
- Pneumatic
- Filling Volume Range
- Min. 20 ml - Max. 5000 ml
- Compressed Air Usage
- 6 bars,600 lt/min
- Operating Temperature
- From +5ºC to +85ºC with standard sealings,Above 90ºC with special sealing
- Electrical Connection
- Three phase (380v / 50-60 Hz)
- Nozzle Features
- Anti Dropping System
- Automation
- User friendly touch screen interface
- Working mechanism
- Pneumatic and electronic
- Automation level
- User-friendly touch screen interface
- Batch vs. continuous operation
- Batch
- CIP/SIP
- Optional CIP suitable cleaning system
- Anti-dropping system
- Integrated on filling nozzles
- Container Compatibility
- No container-No fill system
- Adjustability
- Volume adjustment via handwheel
- Adaptability
- Adjustable speed diving nozzle
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Food Hygiene Standards
- Compatible
- Machine Footprint
- 2 meters conveyor with adjustable side rails
- Feed/Discharge Method
- Filling nozzles with anti-dropping system
- Control Panel Type
- User-friendly touch screen interface
- Hopper Size
- 80 liters hopper
- Adjustable Components
- Adjustable speed diving nozzle
- Control panel type
- User-friendly touch screen interface available in different languages
- Customizable filling range
- Min. 20 ml to Max. 5000 ml
- Anti-dropping system
- Included in filling nozzles
- Adjustable speed diving nozzle
- For foamy products
- Optional cleaning systems
- C.I.P. suitable cleaning system,Double Jacketed Hopper,Agitator,Filling Piston Back Side Cleaning System
- Packaging customization
- Various packaging sizes and shapes