No-oxygen filler for wine bottling

Enhance liquid bottling with seamless integration that minimizes oxygen exposure, ensuring premium taste and longevity for delicate and sparkling wines.

Ensures Oxygen-Free Beverage Filling

Gruppo Bertolaso’s No-Oxygen Isobaric Filler sets a new standard in beverage production by minimizing oxygen exposure and contamination during filling operations. Utilizing a cutting-edge isobaric filling valve, this equipment is tailored for a range of end products, including red and white wines, sparkling varieties like champagne and prosecco, as well as spirits, juices, and sodas. Engineered for continuous, high-speed operations, it integrates seamlessly into bottling lines with its ability to handle various liquid products efficiently. The electropneumatic design ensures reduced overpressure, optimizing filling quality and maintaining minimal oxygen pickup across diverse applications. Crafted from AISI 316 stainless steel, the filler prioritizes sanitation, featuring a simple pipe design that efficiently removes gases and prevents external contact with the product. Ideal for wine producers and beverage manufacturers, this highly customizable system supports various production needs, from bottle rinsing to corking, and is backed by Bertolaso’s extensive engineering support for bespoke solutions.

Benefits

  • Minimizes oxidation, preserving delicate flavors and extending shelf life.
  • Enhances production efficiency with continuous, high-speed operation.
  • Ensures product integrity with zero oxygen pickup during filling.
  • Reduces operational costs with optimized energy consumption.
  • Supports versatile production with customizable configurations for various beverage types.

General


Applications
Water,Spirits,Wines,Drinks,Juices
End products
Lemonade,Soda,Mineral water,Champagne,Apple juice,Red wine,Cognac,Vodka,Prosecco,Orange juice,White wine,Sparkling wine
Steps before
Wine treatment,Bottle rinsing
Steps after
Corking,Packing
Input ingredients
still wine,slightly sparkling wines,sparkling wines,spirits,juices and drinks,water,wine treatment materials
Output ingredients
bottled still wines,bottled slightly sparkling wines,bottled sparkling wines,protected wines,contaminant-free product
Market info
Bertolaso (Omnia Technologies) is renowned for manufacturing high-quality, engineered-to-order bottling and packaging machinery, with extensive expertise in providing customized solutions for wineries and the beverage industry, ensuring efficiency, precision, and reliability in production processes.

Technical Specifications


Filling Method
Gravity / Low vacuum / No-oxygen / Isobaric
Filling System Type
Automatic / Electropneumatic
Filling Valve Type
Isobaric / Electropneumatic with AISI 316 stainless steel
Filling Capability
Sparkling / Slightly sparkling / Still wine
Oxygen Increase
Zero increase
Oxidation Protection
No-oxygen system
Microbiological Protection
Yes
Contamination Protection
Yes
Automation
High capacity
Energy Efficiency
Reduced energy consumption
Material
AISI 316 stainless steel
Pressure Type
Isobaric / Overpressure
Cleaning Capability
Maximum filler sanitation
Production Efficiency
Constant high levels

Operating Characteristics


Working Mechanism
Gravity and/or Low Vacuum
Working Mechanism
Isobaric Systems
Integrated Steps
Wine Treatment,Bottle Rinsing,Filling,Corking
Oxidation Control
No-Oxygen Systems
Cleaning Method
Sanitation with Aisi 316 Stainless Steel
Automation Level
Advanced Filling Technologies
Filling Type
Sparkling,Still,and Slightly Sparkling Wines
Filling Valve
Electropneumatic with Aisi 316 Stainless Steel Pipe
Batch vs. Continuous Operation
Batch / Inline Continuous

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container Type
Glass / PET Bottles

Physical Characteristics


Filler type
Gravity / Low vacuum / Isobaric / Electropneumatic
Material of construction
Aisi 316 stainless steel
Footprint
Compact design
Discharge method
No-oxygen ambient contact / Low oxygen pickup
Control panel type
Advanced technological control

Custom Options


Control panel type
Advanced HMI/PLC options
Integration possibilities
Inline with bottling lines
Filling capability
Slightly sparkling/still wines
Material of Construction
Aisi 316 Stainless Steel