Filling and closing system for nested containers
Optimize liquid formulation packaging with a high-speed system designed for precise filling and secure closing of syringes and cartridges, ensuring minimal contamination and maximal efficiency in pharmaceutical and biopharmaceutical applications.
Fills and Closes Liquid Syringes and Cartridges
The SFM 5105 from Bausch+Ströbel is a versatile filling and closing machine designed for use in the pharmaceutical and biotech industries. This module stands out with its ability to handle a range of liquid formulations, using rotary piston pumps or alternative dosing systems like peristaltic pumps. The SFM 5105 is integral to producing pre-filled syringes and cartridges, efficiently automating the filling and closing processes with high precision. It accommodates nested containers from 0.5 to 10 ml, processing up to 4,300 items per hour. With its compact design, it seamlessly integrates into existing production lines, offering options for vacuum-assisted plunger insertion and gas flushing to maintain product integrity. Constructed to meet stringent pharmaceutical standards, it ensures low-particle operation in critical environments. The SFM 5105 supports CIP (clean-in-place) systems, optimizing maintenance and reducing downtime. Configurations are available to meet specific production requirements, backed by engineering support and software upgrades to ensure compliance and optimal performance.
Benefits
- Enhances production efficiency with continuous high-speed operation of up to 4,300 items per hour.
- Maintains product quality by ensuring low-particle closure feed and precise dosing.
- Minimizes maintenance and downtime with integrated CIP system for easy cleaning.
- Increases flexibility with customizable dosing systems to accommodate different liquid formulations.
- Ensures compliance with pharmaceutical standards for safety and reliability in critical environments.
- Applications
- Liquid formulations,Syringes,Blood plasma processing,Biopharmaceuticals,Cartridges,Pharmaceuticals
- End products
- Monoclonal antibody vials,Insulin syringes,Injectable biologics,Vaccines,Hormone replacement therapy syringes,Pre-filled syringes,Blood plasma-derived products,Heparin cartridges
- Steps before
- Product preparation,Vessel loading
- Steps after
- Container labeling,Packaging,Sterilization,Quality control
- Input ingredients
- liquid products,nested containers,cartridges,syringes,closures
- Output ingredients
- filled and closed containers,filled cartridges,filled syringes
- Market info
- Bausch Stroebel specializes in manufacturing high-quality pharmaceutical packaging and processing machinery, renowned for their precision, reliability, and innovation in filling and packaging lines for the pharmaceutical industry. They are respected for tailored solutions and advanced engineering.
- Output
- up to 4,300 items/h
- Processing range
- 0.5 - 10 ml
- Automation
- Fully automatic
- Dosing systems
- Rotary piston pumps / Peristaltic pumps
- Design
- Mobile,space-saving production system in an isolator
- Closure feed
- Low-particle emission
- Automation level
- Fully automatic
- Batch vs. continuous operation
- Inline Continuous
- Cleaning method
- Low-particle closure feed
- Energy efficiency
- Space-saving production system
- Multi-step integration
- Filling and closing of nested containers
- Dosing versatility
- Rotary piston and peristaltic pumps
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact design
- Discharge method
- Automatic closure after dosing
- Control panel type
- Centralized operation
- Compact footprint
- Mobile,space-saving
- Control panel type
- Centralized operation
- Alternative dosing systems
- Rotary piston pumps,Peristaltic pumps
- Space-saving design
- Mobile system in isolator
- Closure feed system
- Low-particle emission
- Optional extras
- Vacuum-assisted dosing,Gas flushing
- Software upgrades
- Available