Filling and stoppering system for nested syringes
In the pharmaceutical industry, achieving high-speed, precise filling and stoppering of nested syringes and vials is essential to meet production demands while maintaining strict quality standards. Common challenges include preventing contamination, ensuring accurate dosing, and handling various product viscosities efficiently.
Automate nested syringe filling and stoppering
The Extrafill 10 by Marchesini is an automated system designed to handle nested syringes, ready-to-use (RTU) vials, and RTU cartridges. It uses a balcony-style design to ensure perfect air flow laminarity over containers, reducing contamination risk. The system features brushless motors for precise movements and includes an innovative stopper sorting system to simplify format changes and avoid jamming. With 10 filling heads, the Extrafill 10 can handle a broad range of formats and product viscosities. It includes a high-speed robotized denesting and detraying unit and a dosing system allowing individual adjustment for each pump. The Extrafill 10 supports weight in process control from 0 to 100%, ensuring accurate dosing. The machine can be installed under various containment systems like LAF, RABS, or isolators. It processes up to 36,000 syringes per hour, making it suitable for high-volume production environments.
Benefits
- High-speed processing up to 36,000 syringes per hour
- Reduced contamination risk through balcony-style design
- Accurate dosing with 0-100% weight in process control
- Flexible handling of various formats and viscosities
- Easy maintenance with brushless motors and innovative stopper sorting