Glass bottle filler for beer and soft drinks
Optimize your beverage production with a high-speed filling solution that reduces CO2 emissions by up to 60% and enhances product quality through advanced vacuum and monitoring systems. Ideal for continuous operations seeking efficient energy use and precise quality control.
Fills and Packages Glass Bottles Efficiently
The Innofill Glass DRS from KHS is a versatile glass bottle filling system designed for beverage and liquid food manufacturers. This system specializes in high-speed filling and packaging of beers, soft drinks, and mixed beverages, supporting production capacities of up to 80,000 bottles per hour. Its modular design allows for seamless integration with existing bottling lines, offering flexibility to adapt to various bottle sizes and closure systems. The inclusion of a vacuum pumping feature significantly reduces CO2 consumption by up to 60%, while energy requirements are minimized by 20% with its efficient vacuum pump operation. Equipped with advanced monitoring systems and optional camera-assisted technology, the Innofill Glass DRS ensures consistent quality and reduces product loss. Constructed with durable materials, it supports continuous operation and simplifies maintenance with easy access to consumable parts. Configurable features offer customization to meet diverse manufacturing needs, ensuring long-term business growth.
Benefits
- Enhances production speed with a capacity of up to 80,000 bottles per hour.
- Decreases operational costs by reducing CO2 emissions up to 60%.
- Improves energy efficiency with 20% lower consumption on vacuum operations.
- Maintains consistent product quality through automated monitoring systems.
- Offers scalability and flexibility with modular design for future expansion.
- Applications
- Mixed beer beverages,Beverages,Liquid food,Homecare products,Soft drinks,Beer
- End products
- Tonic water,Liquid detergent,Lager beer,Radler,Flavored sparkling water,Carbonated orange juice,Lemon-flavored soft drink,Pilsner beer,Cola,Wheat beer,Fabric softener,Ale
- Steps before
- Bottle rinsing,Syrup mixing,Carbonation,Cold filtration
- Steps after
- Capping,Labeling,Secondary packaging,Palletizing
- Input ingredients
- beer,mixed beer beverages,soft drinks,glass bottles
- Output ingredients
- filled glass bottles,beer,mixed beer beverages,soft drinks
- Market info
- KHS is known for manufacturing innovative filling and packaging systems for the beverage, food, and non-food industries, renowned for their engineering expertise, high-quality standards, and sustainable solutions in ensuring efficient production processes.
- Capacity
- up to 80,000 bottles per hour
- Container type
- Glass
- Filling speed
- High-performance,up to 80,000/hr
- CO2 Consumption Reduction
- up to 60%
- Energy Consumption Reduction
- up to 20%
- Filling Method
- Low-oxygen zone filling
- Working Mechanism
- Volumetric filling
- Automation Level
- PLC / SCADA
- Batch vs. Continuous Operation
- Inline Continuous
- Closure System Retrofit
- Optional Retrofitting
- Energy Consumption Reduction
- Up to 20% with vacuum pump
- CO2 Consumption Reduction
- Up to 60%
- Flexibility
- Modular Design
- Cleaning Method
- CIP Compatible
- Changeover Time
- Quick Changeover
- Integrated Steps
- Foaming Unit with Camera-assisted Controller
- Condensation Control
- No Condensation through Warm Filling
- Efficiency
- High Throughput up to 80,000 bottles/hr
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine capacity
- Up to 80,000 bottles per hour
- Footprint
- Compact design for flexible installation
- Configuration
- Available as single machine or combined with bottle rinser
- Modular design
- Allows for optional retrofitting of additional closure systems
- Warm filling capability
- No condensation on bottles
- Bottle handling
- Gentle handling to prevent damage
- Control panel type
- HMI / Touchscreen / PLC
- Integration possibilities
- Modular design for flexibility
- Closure systems
- Retrofittable options
- Vacuum pump operation
- Energy-efficient options available
- Modular system
- Platform system for future expansion